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Brake Pedals

 
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Carl



Joined: 04 May 2007
Posts: 44
Location: Aiken, SC

PostPosted: Wed Sep 19, 2007 2:22 pm    Post subject: Brake Pedals Reply with quote

I’m building my RV 7 brake pedals and I decided to buff one up and see how it looks, and it looks marvelous. Obviously, once installed it would be very difficult to keep it in Bristol condition, yet every RV I have seen has worn paint, yada, yada. So, do any of you super experienced builder out there have a way I could get chrome looking brake pedals that may actually last for a little while?? Is it possible to chrome plate the aluminum, or would that compromise the strength some way. I was thinking of buffing and putting on a few heavy coats of clear coat. Any thought here or am I just being too possessed to help myself. Thx Carl

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Carl Bell
Building N947CB
RV 7A
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Ed Anderson



Joined: 10 Jan 2006
Posts: 475

PostPosted: Wed Sep 19, 2007 4:18 pm    Post subject: Brake Pedals Reply with quote

Carl, there is a chemical method now used to plate aluminum which overcomes some of the problem way back when chrome plating of aluminum was first tired. While I did not have any aluminum chromed I had my aluminum gear box nickel plated using this technique (it turns it to a soft gold color) which stands up much better than anodizing/alodizing - its much tougher.

I was told that it is now used as a prep for chrome plating aluminum - but, I have not tried it for that.

You can read up on it if you wish starting here is good. or just goggle Electroless Nickel plating.


http://en.wikipedia.org/wiki/Electroless_nickel_plating


http://www.corrosion-doctors.org/MetalCoatings/Electroless.htm


Ed
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson(at)carolina.rr.com (eanderson(at)carolina.rr.com)
http://members.cox.net/rogersda/rotary/configs.htm#N494BW
http://www.dmack.net/mazda/index.html
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Matthews, NC
eanderson@carolina.rr.com
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robin1(at)mrmoisture.com
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PostPosted: Wed Sep 19, 2007 5:11 pm    Post subject: Brake Pedals Reply with quote

Carl,
  I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech
Quote:


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Carl



Joined: 04 May 2007
Posts: 44
Location: Aiken, SC

PostPosted: Wed Sep 19, 2007 6:02 pm    Post subject: Brake Pedals Reply with quote

Mark,

What color did you use when you coated the brake pedals to look like chrome? Who does this kind of painting and what is the charge for something like this. BTW they look great. Thx Carl


From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals


Carl,
  I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech [quote] [b]


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Carl Bell
Building N947CB
RV 7A
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capsteve



Joined: 09 Jan 2006
Posts: 111
Location: NIAGARA FALLS NY

PostPosted: Wed Sep 19, 2007 9:03 pm    Post subject: Brake Pedals Reply with quote

Carl, check out some of the supplier sites for color options and info. i use caswell plating (caswellplating.com) out of Rochester NY. they have a wealth of information if your interested in doing it yourself or want to see what colors are available. There are a couple chrome like options. if you prep the pedals you really shouldn't pay more than 5-10 bucks apiece at a retail shop as they only take 10 mins or so in a 400 deg oven to cure.

Steven dinieri
40205
iflyrv10.com







From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Carl Bell
Sent: Wednesday, September 19, 2007 10:02 PM
To: rv-list(at)matronics.com
Subject: RE: RV-List: Brake Pedals


Mark,

What color did you use when you coated the brake pedals to look like chrome? Who does this kind of painting and what is the charge for something like this. BTW they look great. Thx Carl


From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals


Carl,
I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech [quote]

[b]


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rvbuilder(at)sausen.net
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PostPosted: Thu Sep 20, 2007 5:47 am    Post subject: Brake Pedals Reply with quote

Depending on how hands on you are or how much you are into collecting tools, you can easily do small parts yourself. Here is a popular system with a load of different powders….

http://www.eastwoodco.com/jump.jsp?itemID=412&itemType=PRODUCT&path=1%2C2%2C458%2C459%2C460&KickerID=68&KICKER

http://www.eastwoodco.com/jump.jsp?itemID=845&itemType=CATEGORY

http://www.eastwoodco.com/shopping/product/detailmain.jsp?itemID=18797&itemType=PRODUCT&iMainCat=844&iSubCat=847&iProductID=18797

Michael Sausen
-10 Limbo

From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Carl Bell
Sent: Wednesday, September 19, 2007 9:02 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals



Mark,

What color did you use when you coated the brake pedals to look like chrome? Who does this kind of painting and what is the charge for something like this. BTW they look great. Thx Carl


From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals


Carl,
I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech [quote] ; - The RV-List Email Forum -http://www.matronics.cobsp; - NEW MATRONICS WEB FORUMS -href="http://forums.matronics.com">http://forums.matronics.com</==================[/b] [b]


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pitts_pilot(at)bellsouth.
Guest





PostPosted: Thu Sep 20, 2007 7:24 am    Post subject: Brake Pedals Reply with quote

I didn't look over the whole site, but Harbor Freight has the gun, oven, and some colors of powder.
Linn
do not archive
RV Builder (Michael Sausen) wrote:
[quote] v\:* {behavior:url(#default#VML);} o\:* {behavior:url(#default#VML);} w\:* {behavior:url(#default#VML);} .shape {behavior:url(#default#VML);} <![endif]--> <![endif]--> <![endif]-->
Depending on how hands on you are or how much you are into collecting tools, you can easily do small parts yourself. Here is a popular system with a load of different powders….

http://www.eastwoodco.com/jump.jsp?itemID=412&itemType=PRODUCT&path=1%2C2%2C458%2C459%2C460&KickerID=68&KICKER

http://www.eastwoodco.com/jump.jsp?itemID=845&itemType=CATEGORY

http://www.eastwoodco.com/shopping/product/detailmain.jsp?itemID=18797&itemType=PRODUCT&iMainCat=844&iSubCat=847&iProductID=18797

Michael Sausen
-10 Limbo

From: owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com) [mailto:owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com)] On Behalf Of Carl Bell
Sent: Wednesday, September 19, 2007 9:02 PM
To: rv-list(at)matronics.com (rv-list(at)matronics.com)
Subject: RE: Brake Pedals



Mark,

What color did you use when you coated the brake pedals to look like chrome? Who does this kind of painting and what is the charge for something like this. BTW they look great. Thx Carl


From: owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com) [mailto:owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com)] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com (rv-list(at)matronics.com)
Subject: RE: Brake Pedals


Carl,
I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech
Quote:
; - The RV-List Email Forum -http://www.matronics.cobsp; - NEW MATRONICS WEB FORUMS -href="http://forums.matronics.com">http://forums.matronics.com
[b]


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robin1(at)mrmoisture.com
Guest





PostPosted: Thu Sep 20, 2007 8:13 am    Post subject: Brake Pedals Reply with quote

Quote:
Thanks Carl, The pedals are powder coated not painted. I selected the chrome color (and the blue) from a list of color choices making sure to select powder coatings that had a high durability rating and had a UV inhibitor component so they would not change color over time when exposed to the sun. Using the powder coating material rated for “exterior” is a good start. As far as cost is concerned that may depend on who you take your parts to however I have found that the biggest cost is the first piece, if you have a selection of 12 parts all the same color it probably will not cost much more than having one piece done since there is a bit of set up involved and spraying 12 parts on a rack is just about as easy as spraying one part. I know there are MANY people on the list more qualified to discuss this process on the list me but if cost is a concern or you are one of the “do everything yourself types” then you can powder coat (PC) your parts yourself relatively inexpensively. I own a manufacturing facility and we set up a PC booth out of half a refrigerator box and coat hangers. One can buy a PC gun on eBay new for $100.00 and the actual powder is inexpensive. The only problem is that a sprayed part needs to be baked in an oven for 10-20 minutes at 350-400 degrees (time & temp specified by powder manufacturer). It is not difficult to get good at this but I warn you that once you start it’s hard to stop powder coating things. Also note that the oven should not be used for food once it has been used for powder coating. I have purchased PC powder from this company for some home furnishing projects. Ebay is also a good source for powder. https://www.pendrypowdercoatings.com/shop/index.php?osCsid=949392b82a9d56a221209d308cdf6b23 Good luck,Robin Marks The pedals are powder coated not painted. I selected the chrome color (and the blue) from a list of color choices making sure to select powder coatings that had a high durability rating and had a UV inhibitor component so they would not change color over time when exposed to the sun. Using the powder coating material rated for “exterior” is a good start.
0
Quote:
The pedals are powder coated not painted. I selected the chrome color (and the blue) from a list of color choices making sure to select powder coatings that had a high durability rating and had a UV inhibitor component so they would not change color over time when exposed to the sun. Using the powder coating material rated for “exterior” is a good start.
1
[quote][b]


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capsteve



Joined: 09 Jan 2006
Posts: 111
Location: NIAGARA FALLS NY

PostPosted: Fri Sep 21, 2007 12:06 am    Post subject: Brake Pedals Reply with quote

the harbor freight oven works very well as does the application gun, but the powder is not of the same quality as the powders offered from pro suppliers.i still can't get them to lay right.......steve

From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of linn Walters
Sent: Thursday, September 20, 2007 11:2
To: rv-list(at)matronics.com
Subject: Re: Brake Pedals

I didn't look over the whole site, but Harbor Freight has the gun, oven, and some colors of powder.
Linn
do not archive
RV Builder (Michael Sausen) wrote:
[quote] v\:* { BEHAVIOR: url(#default#VML) } o\:* { BEHAVIOR: url(#default#VML) } w\:* { BEHAVIOR: url(#default#VML) } .shape { BEHAVIOR: url(#default#VML) } <![endif]--> (at)font-face { font-family: Cambria Math; } (at)font-face { font-family: Calibri; } (at)font-face { font-family: Tahoma; } (at)font-face { font-family: Consolas; } (at)page Section1 {size: 8.5in 11.0in; margin: .6in .6in .6in .6in; } P.MsoNormal { FONT-SIZE: 12pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Times New Roman","serif" } LI.MsoNormal { FONT-SIZE: 12pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Times New Roman","serif" } DIV.MsoNormal { FONT-SIZE: 12pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Times New Roman","serif" } A:link { COLOR: blue; TEXT-DECORATION: underline; mso-style-priority: 99 } SPAN.MsoHyperlink { COLOR: blue; TEXT-DECORATION: underline; mso-style-priority: 99 } A:visited { COLOR: purple; TEXT-DECORATION: underline; mso-style-priority: 99 } SPAN.MsoHyperlinkFollowed { COLOR: purple; TEXT-DECORATION: underline; mso-style-priority: 99 } PRE { FONT-SIZE: 10pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Courier New"; mso-style-priority: 99; mso-style-link: "HTML Preformatted Char" } P.MsoAcetate { FONT-SIZE: 8pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Tahoma","sans-serif"; mso-style-priority: 99; mso-style-link: "Balloon Text Char" } LI.MsoAcetate { FONT-SIZE: 8pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Tahoma","sans-serif"; mso-style-priority: 99; mso-style-link: "Balloon Text Char" } DIV.MsoAcetate { FONT-SIZE: 8pt; MARGIN: 0in 0in 0pt; FONT-FAMILY: "Tahoma","sans-serif"; mso-style-priority: 99; mso-style-link: "Balloon Text Char" } SPAN.HTMLPreformattedChar { FONT-FAMILY: Consolas; mso-style-priority: 99; mso-style-link: "HTML Preformatted"; mso-style-name: "HTML Preformatted Char" } SPAN.BalloonTextChar { FONT-FAMILY: "Tahoma","sans-serif"; mso-style-priority: 99; mso-style-link: "Balloon Text"; mso-style-name: "Balloon Text Char" } SPAN.htmlpreformattedchar0 { FONT-FAMILY: Consolas; mso-style-priority: 99; mso-style-name: htmlpreformattedchar } SPAN.balloontextchar0 { FONT-FAMILY: "Tahoma","sans-serif"; mso-style-priority: 99; mso-style-name: balloontextchar } SPAN.EmailStyle23 { FONT-WEIGHT: normal; COLOR: windowtext; FONT-STYLE: normal; FONT-FAMILY: "Arial","sans-serif"; TEXT-DECORATION: none; mso-style-type: personal } SPAN.EmailStyle24 { FONT-WEIGHT: normal; COLOR: #1f497d; FONT-STYLE: normal; FONT-FAMILY: "Arial","sans-serif"; mso-style-type: personal } SPAN.EmailStyle25 { FONT-WEIGHT: normal; COLOR: navy; FONT-STYLE: normal; FONT-FAMILY: "Arial","sans-serif"; TEXT-DECORATION: none; mso-style-type: personal } SPAN.EmailStyle26 { COLOR: #1f497d; FONT-FAMILY: "Calibri","sans-serif"; mso-style-type: personal-reply } .MsoChpDefault { FONT-SIZE: 10pt; mso-style-type: export-only } DIV.Section1 { page: Section1 } <![endif]--> <![endif]-->
Depending on how hands on you are or how much you are into collecting tools, you can easily do small parts yourself. Here is a popular system with a load of different powders….

http://www.eastwoodco.com/jump.jsp?itemID=412&itemType=PRODUCT&path=1%2C2%2C458%2C459%2C460&KickerID=68&KICKER

http://www.eastwoodco.com/jump.jsp?itemID=845&itemType=CATEGORY

http://www.eastwoodco.com/shopping/product/detailmain.jsp?itemID=18797&itemType=PRODUCT&iMainCat=844&iSubCat=847&iProductID=18797

Michael Sausen the same quali
-10 Limbo

From: owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com) [mailto:owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com)] On Behalf Of Carl Bell
Sent: Wednesday, September 19, 2007 9:02 PM
To: rv-list(at)matronics.com (rv-list(at)matronics.com)
Subject: RE: Brake Pedals



Mark,

What color did you use when you coated the brake pedals to look like chrome? Who does this kind of painting and what is the charge for something like this. BTW they look great. Thx Carl


From: owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com) [mailto:owner-rv-list-server(at)matronics.com (owner-rv-list-server(at)matronics.com)] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com (rv-list(at)matronics.com)
Subject: RE: Brake Pedals


Carl,
  I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech
Quote:
;   - The RV-List Email Forum -http://www.matronics.cobsp; - NEW MATRONICS WEB FORUMS -href="http://forums.matronics.com">http://forums.matronics.com


href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
href="http://forums.matronics.com">http://forums.matronics.com

[b]


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Carl



Joined: 04 May 2007
Posts: 44
Location: Aiken, SC

PostPosted: Mon Sep 24, 2007 1:15 pm    Post subject: Brake Pedals Reply with quote

Robin,

I found a place in Augusta that does powder coating and took them over today. Did you powder coat the tubing also, or paint over Vans grey powder coat?


From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals


Carl,
  I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech [quote] [b]


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_________________
Carl Bell
Building N947CB
RV 7A
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robin1(at)mrmoisture.com
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PostPosted: Mon Sep 24, 2007 2:15 pm    Post subject: Brake Pedals Reply with quote

Carl,
  I would send this reply via email vs. the list but I don’t have your email.
  Not sure what you are asking, nothing on my -10 has been painted to date. I powder coated all the items you see on the pedal assembly plus I powder coated my steps and the center windshield tube in chrome. While I was at it I PC’d my interior door handles and a custom “dish” in which my fuel valve resides.
  I expect to make 2-3 more trips to the powder coater for the balance of the build.
 
Robin

From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Carl Bell
Sent: Monday, September 24, 2007 2:16 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals



Robin,

I found a place in Augusta that does powder coating and took them over today. Did you powder coat the tubing also, or paint over Vans grey powder coat?


From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Robin Marks
Sent: Wednesday, September 19, 2007 9:09 PM
To: rv-list(at)matronics.com
Subject: RE: Brake Pedals


Carl,
  I chose to powder coat my RV-10 pedals (they look more like chrome in person). I have zero idea how long my pedals will stay in this condition. My white painted RV-6A pedals don’t look bad after 375 hours. Attached are my RV-10 pedals.

Robin ndition10 pedals an from HumidTech
Quote:
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PostPosted: Tue Sep 25, 2007 8:22 pm    Post subject: Brake Pedals Reply with quote

Pete, Do you have any pics of your aluminum trays that keep the water from your instruments?

Greg
RV-7 tipup all electric panel

On 9/25/07, PeterHunt1(at)aol.com (PeterHunt1(at)aol.com) <PeterHunt1(at)aol.com (PeterHunt1(at)aol.com)> wrote:[quote] My pedals are the aluminum part supplied by Van. I drilled a number of holes (around one inch) to lighten the weight and then buffed the aluminum with Scotch Bright. The buffed aluminum looks beautiful, even after 250 hours. Not a mark on them. Paint, even powder coating, will scuff off. I also made foot rests (fastened to the two outside vertical bars of the rudder) in the same manner. You can see part of my brake pedals if you enlarge the panel picture of my airplane at www.petesrvaviationproducts.com .

Pete in Clearwater
RV-6, SnF Reserve Grand Champion, Outstanding aircraft award
All electric panel

Se69" target="_blank">Make AOL Your Homepage.
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