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Polish, Paint OR not
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jaybannist(at)cs.com
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PostPosted: Tue Nov 04, 2008 4:38 pm    Post subject: Polish, Paint OR not Reply with quote

I understand that 6061-T6 is very corrosion resistant. Therefore, I only painted the fiberglass parts, invasion stripes and a little other cosmetic painting. I actually like the look of the "raw", unpolished aluminum. Judge for yourself.

Jay in Dallas
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naumuk(at)alltel.net
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PostPosted: Tue Nov 04, 2008 4:50 pm    Post subject: Polish, Paint OR not Reply with quote

Jay-
The question is, what will it look like down the road, and in less than ideal conditions like you experience in Texas? You know I love the looks of your project, but you haven't experienced the snow and other crap you get in the Northern areas. I'll have to send you a picture of what my car looks like after they start applying calcium chloride this winter.
Bill
[quote] ---


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z601(at)anemicaardvark.co
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PostPosted: Wed Nov 05, 2008 6:37 am    Post subject: Polish, Paint OR not Reply with quote

Another thought (or thoughts). Is your aircraft hangared? If so, it will be
exposed to the worst of the environment only a small portion of the year.

Look at the WWII aircraft that are still around. Assuming they were properly
cared for, how does the skin look?

I'm a bit biased, as I'm still considering minimizing the amount of paint. My
reasons are cost and weight.

On Tuesday 04 November 2008 18:49, Bill Naumuk wrote:
[quote] Jay-
The question is, what will it look like down the road, and in less than
ideal conditions like you experience in Texas? You know I love the looks of
your project, but you haven't experienced the snow and other crap you get
in the Northern areas. I'll have to send you a picture of what my car looks
like after they start applying calcium chloride this winter. Bill
---


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raymondj(at)frontiernet.n
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PostPosted: Wed Nov 05, 2008 11:02 am    Post subject: Polish, Paint OR not Reply with quote

Jay,

Nice looking plane. I like the look as well as the minimum work. I
consider my plane to be more of a tool than anything else and the raw
aluminum looks appropriate. Have you experimented with any finish, wax or
any high tech clear protectant, on the raw aluminum?

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive

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PostPosted: Wed Nov 05, 2008 11:18 am    Post subject: Polish, Paint OR not Reply with quote

P.S. to my previous post.

Does anyone have any experience with stuff like Corrosion X or AC 50 on
airframe joints.

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive
---


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brianrobertwood(at)gmail.
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PostPosted: Wed Nov 05, 2008 11:32 am    Post subject: Polish, Paint OR not Reply with quote

Must be from seeing so much aluminum all my working life, but I am partial
to bare aluminum planes, with just accent stripes. like the lightning
strikes on old Luscombs. It just looks right for a no-nonsense machine.
And it saves quite a few pounds. Trouble is, we have been conditioned to
equate "pretty" and "Shiny". Aluminum oxide is a protective coating, it is
impervious. But it isn't shiny. You polish it off to make it "Shiny
pretty" and you just open up the aluminum to oxidation. So keep it well
waxed.

Just one old geezer's personal opinion.
Brian in Brazil

Em Wed, 05 Nov 2008 17:01:43 -0200, raymondj <raymondj(at)frontiernet.net>
escreveu:

[quote]
<raymondj(at)frontiernet.net>

Jay,

Nice looking plane. I like the look as well as the minimum work. I
consider my plane to be more of a tool than anything else and the raw
aluminum looks appropriate. Have you experimented with any finish, wax
or any high tech clear protectant, on the raw aluminum?

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive

---


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jaybannist(at)cs.com
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PostPosted: Wed Nov 05, 2008 11:32 am    Post subject: Polish, Paint OR not Reply with quote

Raymond,

Thanks. I too was building a flying tool, not a hanger queen nor a beauty contestant. But I did want it to be a fun thing too, thus the military look.

No I have not experimented with wax nor a clear coat. If I begin to see signs of surface corrosion, I will certainly entertain one of those. But, here in North Texas, we don't have any salty sea air nor any influence from salting snowy roads.

I finished my wings and stored them outside, on a wooden rack covered with a tarp. When I brought them inside to do the painting, I found a lot of surface corrosion. It occurred mainly where the tarp touched the metal. It took the better part of a month to get rid of it. They probably would have fared better if I had left them uncovered. I think the corrosion formed when the tarp actually kept the contact area moist. Uncovered, the moisture would have mostly run off and the rest just evaporated.

Jay





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PostPosted: Wed Nov 05, 2008 11:35 am    Post subject: Polish, Paint OR not Reply with quote

I treated a few airplanes with AC 50 a decade or so ago. It really got
into the lap joints, It was weeping out six months later, grabbing all the
dust in the area. People loved it till they saw how much dust it held.
Then the pilots didn't love it anymore, but it seemed to work as
advertised.

Brian in (sometimes very dusty) Brazil.

Em Wed, 05 Nov 2008 17:18:24 -0200, raymondj <raymondj(at)frontiernet.net>
escreveu:

[quote]
<raymondj(at)frontiernet.net>

P.S. to my previous post.

Does anyone have any experience with stuff like Corrosion X or AC 50 on
airframe joints.

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive
---


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raymondj(at)frontiernet.n
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PostPosted: Wed Nov 05, 2008 11:50 am    Post subject: Polish, Paint OR not Reply with quote

Brian,

Was the dust easy to remove? Were the pilot's objections mostly to the
appearance, or were there other issues? Was the dust an issue in moving
parts?

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive
---


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n85ae



Joined: 14 Mar 2007
Posts: 403

PostPosted: Wed Nov 05, 2008 12:29 pm    Post subject: Re: Polish, Paint OR not Reply with quote

ACF-50 is cool stuff, put a drop of it on something and it takes on a life of
it's own and climbs everything in sight, and get's on everything in sight. It
will preven corrosion, but you might end up hating it later. If you want
something for joints, etc. Something like CRC Corrosion Shield is nicer
as it dries and forms a film, and doesn't leave the oily mess.

Jeff


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z601(at)anemicaardvark.co
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PostPosted: Wed Nov 05, 2008 1:19 pm    Post subject: Polish, Paint OR not Reply with quote

On Wednesday 05 November 2008 13:18, raymondj wrote:
Quote:


P.S. to my previous post.

Does anyone have any experience with stuff like Corrosion X or AC 50 on
airframe joints.

I'm guessing that AC50 is ACF-50. My wife discovered it in the early 90's, and

suggested we try it. I've been extremely happy with it.

Applied in a light mist, it will cover everything, and creep into hidden
places. Since my initial usage, I've sprayed it inside the wings and fuselage
of the Cherokee we owned. It coated the entire surface after a week or so,
and appeared to do a good job of preventing corrosion. However, it is hard to
know if something is preventing corrosion, since the only evidence is
something that doesn't happen.

One thing that needs to be considered is that paint won't bond to metal that's
been treated in the last year or so. Thus, it's something that's probably
best used after the aircraft is complete and painted.

A few years ago, I interviewed the vice-president of ACF-50 on Sun 'N Fun
Radio (disclaimer: yes, I was given some free product, although I didn't
request it). If I remember correctly, she told me that ACF-50 is a Canadian
product, and Corrosion X is a U.S. product, and that Corrosion X meets a
Mil-Spec, and ACF-50 does not.

She also said that it bonds with water, helping prevent corrosion at the
source. I think she also told me the two products were the same or similar
chemically.

I note that at Aircraft Spruce, ACF-50 is about $1.06/oz in a spray can, and
Corrosion X is .95/oz in a spray can.
--
==============================================
Those who can, do. Those who can't, sue.
=================================================
Jim B. Belcher
BS, MS Physics, math, Computer Science
A&P/IA
Instrument Rated Pilot
General Radio Telephone Certificate
=================================================


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PostPosted: Wed Nov 05, 2008 1:34 pm    Post subject: Polish, Paint OR not Reply with quote

No, it was purely cosmetic. The only issue would be if you plan on
painting the aircraft in the next year or so. The oil will keep weeping,
causing poor paint adhesion. But as far as keeping corrosion at bay, well,
it is hard to prove a negative, but I think it helped. At least we felt
like we were doing something.

Brian in Brazil

Em Wed, 05 Nov 2008 17:50:31 -0200, raymondj <raymondj(at)frontiernet.net>
escreveu:

[quote]
<raymondj(at)frontiernet.net>

Brian,

Was the dust easy to remove? Were the pilot's objections mostly to
the appearance, or were there other issues? Was the dust an issue in
moving parts?

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive
---


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brianrobertwood(at)gmail.
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PostPosted: Wed Nov 05, 2008 1:37 pm    Post subject: Polish, Paint OR not Reply with quote

OOps, I forgot, a good wash job and it was good as new. At least till the
oil weeped out again. We have two season here, rainy, and dusty. It was
only during dusty season that we saw the oil.

Brian in Brazil

Em Wed, 05 Nov 2008 17:50:31 -0200, raymondj <raymondj(at)frontiernet.net>
escreveu:

Quote:

<raymondj(at)frontiernet.net>

Brian,

Was the dust easy to remove? Were the pilot's objections mostly to
the appearance, or were there other issues? Was the dust an issue in
moving parts?

-----------------------------------------------------


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n85ae



Joined: 14 Mar 2007
Posts: 403

PostPosted: Thu Nov 06, 2008 6:28 am    Post subject: Re: Polish, Paint OR not Reply with quote

CRC Corrosion Shield, ACF-50, and Corrosion X all meet the exact same
Mil-Spec which is MIL-C-81309 III, they all do essentially the same thing.
The Big difference is whether you want an oily mess or a dry film after
they dry.

81309 type III is primarily used for avionics, and light corrosion
protection for things like gear downlock switches, etc. in the military, at
least when I was in. A more long term protective for hardware like
fasteners, etc. Is CRC Corrosion Shell.

I'm not a CRC rep, but their products are in my experience the exact
same products the military is using. ACF-50 and Corrosion-X are not.
Although they all meet the same Mil-Spec.

Regards,
Jeff


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PostPosted: Thu Nov 06, 2008 5:26 pm    Post subject: Polish, Paint OR not Reply with quote

Thanks to all who replied. My aircraft is being built for off field
operation and it's home field will be a cow pasture so I won't mind a little
dust. I will look into the CRC products, the dry film seems like it might
be better in some applications.

Thanks again,
Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive
---


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FlyingMonkey



Joined: 07 Nov 2008
Posts: 4

PostPosted: Fri Nov 07, 2008 10:44 pm    Post subject: Re: Polish, Paint OR not Reply with quote

Nice looking machine in the opening post. Thought crossed my mind that if the aircraft is left bare for aesthetics-might be an idea to PAINT those portions , with aluminum colored paint......to maintain the look , and add corrosion protection.

Two good sources on aircraft corrosion
Death By Corrosion

and
Fairly long, but worth-reading FAA pdf

Bare aluminum good products:
LPS3

or
Dinol AV5

Another way they're starting to experiment with more-to protect ( in particular unpainted ) aircraft-sacrificial anodes. Although they're putting small sacrificial anodes ( a few ounces ) in the aircraft body ( although this wouldn't work in military aircraft ( built of metals in the same galvanic number as the anode=no current flow) I wonder why a 12 pound magnesium sacrificial anode , in a five gallon metal pail of water, which is coppered to ground, and also having one light wire from anode to an all aluminum aircraft,wouldn't also induce a 5 millivolt current flow-blocking the aluminum corrosion, and inducing the sacrificial anode to corrode instead ( while the aircraft is tethered ) -just like I do with buried water valves.....


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PostPosted: Sat Nov 08, 2008 12:16 am    Post subject: Polish, Paint OR not Reply with quote

Interesting thought on the home base sacrificial anode. I may setup a trial
next spring if I get around to it. Hang just a piece of al on a string and
another one attached to a magnesium stake driven into the ground. Very
interesting!

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst."

do not archive

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PostPosted: Sat Nov 08, 2008 1:36 pm    Post subject: Polish, Paint OR not Reply with quote

Something that seems to be ignored a bit is that corrosion occurs not just on
the outside skin of the aircraft, but also on the inside. No matter what kind
of paint or similar material is used on the outside, the inside still needs
protection.

It doesn't seem much more difficult to not put a decorative coating everywhere
on the exterior, and to do the protection on both the inside and the outside
surfaces at the same time. I normally did the interior surfaces of my
Cherokee during annual each year. I'd probably do the same thing for the
601XL.

I'll admit I'm biased, though. I'd already pretty much made up my mind to
minimize the decorative coating on the outside.
==============================================
Those who can, do. Those who can't, sue.
=================================================
Jim B. Belcher
BS, MS Physics, math, Computer Science
A&P/IA
Instrument Rated Pilot
General Radio Telephone Certificate
=================================================


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K Dilks



Joined: 22 Sep 2008
Posts: 108
Location: UK

PostPosted: Wed Nov 12, 2008 6:27 am    Post subject: Re: Polish, Paint OR not Reply with quote

After looking at all the nice shiny 601xl s on the web I have to ask .
Do you polish under the Fuzz and wings ? and how do you polish right up to the edge of a painted area?
How much does the paint weight on the outside on a decent paint job?

. Like the idea of less cost and weight too but the thought of having to grovel on the ground polishing under neath does not float my boat.

Thanks
Kevin


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PostPosted: Wed Nov 12, 2008 7:16 am    Post subject: Polish, Paint OR not Reply with quote

masking tape will protect the paint to polish next to it.
My Cessna 150 POH lists paint at 16lbs. so you can probably figure about 14
for an XL with average amount of trim paint (that being a second coat in
those areas).
Dirk

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