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		olendorf
 
  
  Joined: 06 Jul 2006 Posts: 140 Location: Schenectady, NY USA
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				 Posted: Sun Sep 12, 2010 11:46 am    Post subject: Need advice for brake brackets | 
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				I have decided to replace the drum brakes on my Firestar with mountain bike mechanical discs.  I was flying with an Aerolite yesterday and it looked like his brakes would work well for me.  I need to create the bracket to hold the caliper as well as a bracket to attach the disc to the hub.  I'm looking for recommendation as to the type of metal to use.  I attached a picture so you can see the Aerolite setup. 
 
 It looks like aluminum will work. Not sure of the thickness or alloy I would need.  What do you guys think?
 
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 _________________ Scott Olendorf 
 
Original Firestar, Rotax 447, Powerfin prop
 
Schenectady, NY
 
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		rickofudall
 
  
  Joined: 19 Sep 2009 Posts: 1392 Location: Udall, KS, USA
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				 Posted: Sun Sep 12, 2010 12:04 pm    Post subject: Need advice for brake brackets | 
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				Scott, I think 1/8" 2024-T3 or 6061-T6 would be fine for the plates. If it were me, I'd go with the 2024-T3 and alodine for corrosion protection. If you don't want to do the alodine, the 6061-T6 will do better even though it is a bit weaker (about 20%) than the 2024-T3. 
 
 Rick Girard
 
 On Sun, Sep 12, 2010 at 2:46 PM, olendorf <olendorf(at)gmail.com (olendorf(at)gmail.com)> wrote:
  	  | Quote: | 	 		   --> Kolb-List message posted by: "olendorf" <olendorf(at)gmail.com (olendorf(at)gmail.com)>
  
  I have decided to replace the drum brakes on my Firestar with mountain bike mechanical discs.  I was flying with an Aerolite yesterday and it looked like his brakes would work well for me.  I need to create the bracket to hold the caliper as well as a bracket to attach the disc to the hub.  I'm looking for recommendation as to the type of metal to use.  I attached a picture so you can see the Aerolite setup.
   
  It looks like aluminum will work. Not sure of the thickness or alloy I would need.  What do you guys think?
  
  --------
  Scott Olendorf
  Original Firestar, Rotax 447, Powerfin prop
  Schenectady, NY
  http://sites.google.com/site/kolbfirestar/
  
  
  
  
  Read this topic online here:
  
  http://forums.matronics.com/viewtopic.php?p=312221#312221
  
  
  
  
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  http://forums.matronics.com//files/bracket1_100.jpg
  
  
  
  
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		herbgh(at)nctc.com Guest
 
 
 
 
 
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				 Posted: Sun Sep 12, 2010 1:37 pm    Post subject: Need advice for brake brackets | 
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				I  built my mtn bike brakes attachments pretty much as in the picture 
 that you sent...I used 6061 t6 .062   to mount the caliper... I used 
 bushing stock as spacers with through bolts to locate the disk ...Herb
 At 02:46 PM 9/12/2010, you wrote:
  	  | Quote: | 	 		  
 
 I have decided to replace the drum brakes on my Firestar with 
 mountain bike mechanical discs.  I was flying with an Aerolite 
 yesterday and it looked like his brakes would work well for me.  I 
 need to create the bracket to hold the caliper as well as a bracket 
 to attach the disc to the hub.  I'm looking for recommendation as to 
 the type of metal to use.  I attached a picture so you can see the 
 Aerolite setup.
 
 It looks like aluminum will work. Not sure of the thickness or alloy 
 I would need.  What do you guys think?
 
 --------
 Scott Olendorf
 Original Firestar, Rotax 447, Powerfin prop
 Schenectady, NY
 http://sites.google.com/site/kolbfirestar/
 
 
 Read this topic online here:
 
 http://forums.matronics.com/viewtopic.php?p=312221#312221
 
 
 Attachments:
 
 http://forums.matronics.com//files/bracket1_100.jpg
 
 
 
 | 	 
 
 
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		olendorf
 
  
  Joined: 06 Jul 2006 Posts: 140 Location: Schenectady, NY USA
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				 Posted: Sun Sep 12, 2010 2:44 pm    Post subject: Re: Need advice for brake brackets | 
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				Great, I went ahead and ordered the 6061-T6 in the .125
 
 Thanks guys.
 
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 _________________ Scott Olendorf 
 
Original Firestar, Rotax 447, Powerfin prop
 
Schenectady, NY
 
http://sites.google.com/site/kolbfirestar/ | 
			 
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