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Engine mounts

 
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ftyoder(at)yoderbuilt.com
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PostPosted: Thu Jul 17, 2014 2:25 pm    Post subject: Engine mounts Reply with quote

My Cont. IO-240 B Engine mounts are 16 years old and need to be replaced. They are conical, of course. What are the ones I need and does anyone have the instillation instructions, torque?

Thanks,

Tim

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bakerocb



Joined: 15 Jan 2006
Posts: 727
Location: FAIRFAX VA

PostPosted: Thu Jul 17, 2014 8:37 pm    Post subject: Engine mounts Reply with quote

7/17/2014

Hello Tim, I am surprised that you have not had to replace the vibration isolators for your IO-240 B engine mount prior to this. These vibration isolators are rubber or elastomeric material that hardens and sags with age. Replacing these isolators is a bit tricky for several reasons. One reason is that the isolators are very similar / identical to, yet in some respects, quite different than the isolators used for the Continental O-200 engine. I have had a Continental engineer give me false information regarding isolators for the IO-240 B because he assumed that the parts for the O-200 and the IO-240 B were identical in all respects, which they are not.

It would be very helpful if you have the TCM Parts Catalog Form X30623A and can look at Figure 12-4 on page 12-8 of that manual. I’ll try to give you a description of what is on that page using the following Index Numbers from Figure 12-4:

12-4-1 Part Number 638225. Bushing. An elastomeric tube unique to the IO-240 B (Not the same part as used in the O-200, but performs a similar function as Hose, Part number 628555-16 which is Ref No 1 on the Aircraft Spruce page below). Four required. Should be replaced. Expensive. Not readily available. I can give you some purchasing source information after I get out to the hangar on Sat. Also see below**.

http://www.aircraftspruce.com/catalog/eppages/contmountparts.php

12-4-2 Part Number 530626. Seat, Engine Mount. A steel ring. Same part as used in the O-200. Eight required. No need to replace these parts unless damaged or lost – can be used over and over. See Ref No 3 on the above Aircraft Spruce page:

12-4-3 Part Number 530740. Bushing, Engine Mount. An elastomeric cone. Same part as used on the O-200. Eight Required. Should be replaced. Available from Spruce. See Ref No 4 on the above Aircraft Spruce page:

12-4-4 Part Number 530741. Washer, Cup. A cup shaped steel washer. Same part as used on the O-200. Eight required. No need to replace these parts unless damaged or lost – can be used over and over. Available from Spruce. See Ref No 5 on the above Aircraft Spruce page:

12-4-5 Part Number 653695. Spacer, Engine Mount. A steel tube. I don’t know how this part for the IO-240 B compares to Part Number 530627 for the O-200, but it performs the same function. (See Ref No 2 on the Aircraft Spruce page above). Four required. No need to replace these parts unless damaged or lost – can be used over and over.

If the above appears confusing I apologize and blame TCM for mucking this up. Please pay careful attention in order to avoid getting the wrong parts. I’ll write a few words about installation in a separate email.

OC

'O C' Baker says "The best investment you can make is the effort to gather and understand information."

**PS: Here are some sources – I might have a better source at my hangar:

http://www.aircraft-specialties.com/bushing-638225/

http://www.airpowerinc.com/productcart/pc/prodpartsV.asp?searchquery=638225&submit=Search&catID=6&mfgID=TC&subcat=0

http://www.skygeek.com/continental-motors-638225-bushing.html

===========================

From: Tim Yoder (ftyoder(at)yoderbuilt.com)
Sent: Thursday, July 17, 2014 6:25 PM
To: kis-list(at)matronics.com (kis-list(at)matronics.com)
Subject: Engine mounts


My Cont. IO-240 B Engine mounts are 16 years old and need to be replaced. They are conical, of course. What are the ones I need and does anyone have the instillation instructions, torque?

Thanks,

Tim

[quote] [b]


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Keith.Miller(at)esa.int
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PostPosted: Thu Jul 17, 2014 11:03 pm    Post subject: Engine mounts Reply with quote

OC

at what age / hours did you replace your bushings ? , is there a
recommended time for the replacement , plus is there a TCM bulletin on
this ?

Keith

From: "Owen Baker " <bakerocb(at)cox.net>
To: <kis-list(at)matronics.com>, "YODER TIM" <ftyoder(at)yoderbuilt.com>,
Date: 07/18/2014 06:38 AM
Subject: Re: Engine mounts
Sent by: owner-kis-list-server(at)matronics.com

7/17/2014

Hello Tim, I am surprised that you have not had to replace the vibration
isolators for your IO-240 B engine mount prior to this. These vibration
isolators are rubber or elastomeric material that hardens and sags with age.
Replacing these isolators is a bit tricky for several reasons. One reason is
that the isolators are very similar / identical to, yet in some respects,
quite different than the isolators used for the Continental O-200 engine. I
have had a Continental engineer give me false information regarding isolators
for the IO-240 B because he assumed that the parts for the O-200 and the
IO-240 B were identical in all respects, which they are not.

It would be very helpful if you have the TCM Parts Catalog Form X30623A and
can look at Figure 12-4 on page 12-8 of that manual. I’ll try to give you a
description of what is on that page using the following Index Numbers from
Figure 12-4:

12-4-1 Part Number 638225. Bushing. An elastomeric tube unique to the IO-240
B (Not the same part as used in the O-200, but performs a similar function as
Hose, Part number 628555-16 which is Ref No 1 on the Aircraft Spruce page
below). Four required. Should be replaced. Expensive. Not readily available.
I can give you some purchasing source information after I get out to the
hangar on Sat. Also see below**.

http://www.aircraftspruce.com/catalog/eppages/contmountparts.php

12-4-2 Part Number 530626. Seat, Engine Mount. A steel ring. Same part as
used in the O-200. Eight required. No need to replace these parts unless
damaged or lost – can be used over and over. See Ref No 3 on the above
Aircraft Spruce page:

12-4-3 Part Number 530740. Bushing, Engine Mount. An elastomeric cone. Same
part as used on the O-200. Eight Required. Should be replaced. Available from
Spruce. See Ref No 4 on the above Aircraft Spruce page:

12-4-4 Part Number 530741. Washer, Cup. A cup shaped steel washer. Same part
as used on the O-200. Eight required. No need to replace these parts unless
damaged or lost – can be used over and over. Available from Spruce. See Ref
No 5 on the above Aircraft Spruce page:

12-4-5 Part Number 653695. Spacer, Engine Mount. A steel tube. I don’t know
how this part for the IO-240 B compares to Part Number 530627 for the O-200,
but it performs the same function. (See Ref No 2 on the Aircraft Spruce page
above). Four required. No need to replace these parts unless damaged or lost
– can be used over and over.

If the above appears confusing I apologize and blame TCM for mucking this up.
Please pay careful attention in order to avoid getting the wrong parts. I’ll
write a few words about installation in a separate email.

OC

'O C' Baker says "The best investment you can make is the effort to gather
and understand information."

**PS: Here are some sources – I might have a better source at my hangar:

http://www.aircraft-specialties.com/bushing-638225/

http://www.airpowerinc.com/productcart/pc/prodpartsV.asp?searchquery=638225&submit=Search&catID=6&mfgID=TC&subcat=0

http://www.skygeek.com/continental-motors-638225-bushing.html

===========================

From: Tim Yoder
Sent: Thursday, July 17, 2014 6:25 PM
To: kis-list(at)matronics.com
Subject: Engine mounts

My Cont. IO-240 B Engine mounts are 16 years old and need to be replaced.
They are conical, of course. What are the ones I need and does anyone have
the instillation instructions, torque?

Thanks,

Tim
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