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Anyone install battery aft of baggage bay bulkhead?

 
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rparigor(at)suffolk.lib.n
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PostPosted: Thu Sep 21, 2006 10:58 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Anyone install battery aft of baggage bay bulkhead? Do you find access
through D panel a real pain? What battery, what size wire did you run, was
starter performance acceptable?

Any pictures?

Any opinion if I should make choice to mount battery there now or wait
till build is complete?

I suspect my XS Monowheel will tend to be on the nose heavy side.

914
HD Starter
Intercooler
Oil Thermostat
Exhaust wrapped
CS Airmaster
Cooling air baffle
B+C ND Alternator
Full interior
Panel that is pretty full
Structural up stop, 3/4" marine ply and glassed to tunnel (both sides)
aluminium just forward of tyre
Probably inflight adjustable cowl flaps and landing light in cowl

First fly with short wings, then will build glider wings (more nose heavy)

Tail heavy stuff
Have extended range fuel tank that will be used intermittent
2 Andair 375 Gasculators aft of Baggage bay ribs in a box and cover/latch
Tank water drains just aft of box
Series pumps with bypass valves
Mod 70 which is heavier, also 2 turnbuckles, cables and butterfly
Rudder cable turnbuckles
Repaired stabilators (inner and outer bushings) stuck from bottom, (extra
glass and flox)
Stabilator drive bushing repair (redux/flox/washer)
T-Bar guide, balsa and 2 BID
Glassed foam support to maintain width dimension above mass balance arm
2nd antenna and wiring
ELT
Kunzleman strobe box and LED position/Strobe on wingtips
Roll servo and associated
TE Probe and associated on rudder


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jodel(at)nildram.co.uk
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PostPosted: Thu Sep 21, 2006 11:29 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Mine is under the baggage bay so can't really comment on that.

What I can say is that wrapping the exhausts is a big no-no. It causes them
to crack. It was mentioned in a factory newsletter quite a while back.

Secondly, the purpose of the mass balance arm is to balance the Stab'. If
Mod 70 is heavier them surely it will be out of balance???

Simon

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kheindl(at)msn.com
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PostPosted: Thu Sep 21, 2006 11:41 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

I did just that recently in order to shift the cg because of the new cs
prop, which is adding 4.2kg to the front end.
It is an Odyssey 680, with #6 gaugewiring, although #4 is recommended.
Starting is much better than before, and I don't even have the new starter
yet. It is a compact battery (see catalog), and weighs exactly 15 pounds
plus whatever tray you make up for it. The wire run is relatively short:
straight from the stbd firewall, under the door sill, and through the
bulkhead. I made a platform out of fiberglass and plywood, and a criss/cross
aluminum bracket to hold the battery in place. There is also a purpose
madebracket available from ACS. Sorry, no pictures. It is mounted (using
Redux) on the floor next to the rudder cable and is easy to reach.

Karl

Quote:
From: <rparigor(at)suffolk.lib.ny.us>
Reply-To: europa-list(at)matronics.com
To: <europa-list(at)matronics.com>
Subject: Anyone install battery aft of baggage bay bulkhead?
Date: Thu, 21 Sep 2006 18:56:47 -0000



Anyone install battery aft of baggage bay bulkhead? Do you find access
through D panel a real pain? What battery, what size wire did you run, was
starter performance acceptable?

Any pictures?

Any opinion if I should make choice to mount battery there now or wait
till build is complete?

I suspect my XS Monowheel will tend to be on the nose heavy side.

914
HD Starter
Intercooler
Oil Thermostat
Exhaust wrapped
CS Airmaster
Cooling air baffle
B+C ND Alternator
Full interior
Panel that is pretty full
Structural up stop, 3/4" marine ply and glassed to tunnel (both sides)
aluminium just forward of tyre
Probably inflight adjustable cowl flaps and landing light in cowl

First fly with short wings, then will build glider wings (more nose heavy)

Tail heavy stuff
Have extended range fuel tank that will be used intermittent
2 Andair 375 Gasculators aft of Baggage bay ribs in a box and cover/latch
Tank water drains just aft of box
Series pumps with bypass valves
Mod 70 which is heavier, also 2 turnbuckles, cables and butterfly
Rudder cable turnbuckles
Repaired stabilators (inner and outer bushings) stuck from bottom, (extra
glass and flox)
Stabilator drive bushing repair (redux/flox/washer)
T-Bar guide, balsa and 2 BID
Glassed foam support to maintain width dimension above mass balance arm
2nd antenna and wiring
ELT
Kunzleman strobe box and LED position/Strobe on wingtips
Roll servo and associated
TE Probe and associated on rudder



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grahamsingleton(at)btinte
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PostPosted: Thu Sep 21, 2006 12:57 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Simon
the Stab MUST be balanced. Otherwise you risk short period oscillation.
After mod 70 is fitted you should check and adjust the balance. The new
mod 70 will have its own CG at less radius than the old one, so you need
more weight
Graham

Simon Smith wrote:

Quote:
Secondly, the purpose of the mass balance arm is to balance the Stab'. If
Mod 70 is heavier them surely it will be out of balance???

Simon



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terrys(at)cisco.com
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PostPosted: Thu Sep 21, 2006 1:19 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

We mounted a 25 Amp hour battery under the starboard side baggage bay
access panel, and used 4 gauge wire up under the door sill and through
the firewall, using the Europa optional wiring kit. We have never had a
problem with starter performance with this location. We chose a larger
battery (25 Ahr) because we intend motor gliding some day, and expect to
power minimal electrics for hours with the engine off.

Regards,
Terry Seaver
A135/N135TD
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rparigor(at)suffolk.lib.n
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PostPosted: Thu Sep 21, 2006 1:42 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Hello Simon

Thx. for the reply.

"What I can say is that wrapping the exhausts is a big no-no. It causes
them to crack. It was mentioned in a factory newsletter quite a while
back."

The 914 exhaust is different from the 912 or 912S exhaust. Rotax provides
the exhaust. That said the 914 exhaust changed material it was made out of
a while back. I forget if it is now 309 or 308SS. Many certifier 914
installs, like the Xamango and Katana wrap their exhausts. The older ones
did have a tendency to crack. The newer ones are much more robust.
Lockwood recommends wrapping.

"Secondly, the purpose of the mass balance arm is to balance the Stab'. If
Mod 70 is heavier them surely it will be out of balance???"

The mass balance arm of Mod 70 is made out of a heavier wall tube with a
additional tube about half way, and the threaded lower fastener is heavier
than the original. The extra weight of all is not at the tip where the
weights are which has a large moment arm. My build is new so it does not
matter, I suspect a retrofit if needing to adjust weight amount at all
would be little. You could add all the weight you want to the center of
the stabilator TT without affecting balance, but an oz or 2 at the tip of
the mass balance arm will affect.

Do Not Archive

Ron Parigoris


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paul.mcallister



Joined: 09 Jan 2006
Posts: 177
Location: Waukesha, WI USA

PostPosted: Thu Sep 21, 2006 3:24 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Ron,

I installed a 16AH Odyssey battery under the starboard side baggage bay. I
used #4 welding cable and it works fine. If you wanted to go further back
it wouldn't really be a problem.

About 22' of welding cable was required to put it under the baggage bay and
that stuff weights a lot. If I was to do it over again I would calculate
out what would happen if I put the battery on the fire wall and offset it
with lead in the tail. My hypothesis is that net weight gain would be less
because you would eliminate a long run of heavy cable.

Just my 2 cents worth

Paul


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rparigor(at)suffolk.lib.n
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PostPosted: Thu Sep 21, 2006 7:51 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Thanks to all for your replies.

Paul

"My hypothesis is that net weight gain would be less because you would
eliminate a long run of heavy cable."

I did the math and moving the battery aft nets to a more aft CG if the
battery is under the baggage bay cover using a Odyssey 545. Any battery
heavier, or if you move it more aft works even better. I compared with
battery mounted on the starboard foot-well, and the extra weight of the
cables mounted on the sternpost.

In addition I am not using a electro/magnetic battery contactor, but a
Flaming River Combo Battery and Alternator Kill switch:
http://www.flamingriver.com/index.cfm/page/ptype=results/Category_ID=133/home_id=76/mode=cat/cat133.htm

It is on the back of Starboard headrest easily accessible by pilot. Turn
knob 1/4 turn to turn on, hit in center pops it off. Nice piece of
hardware.

Ron Parigoris


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jodel(at)nildram.co.uk
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PostPosted: Fri Sep 22, 2006 1:04 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Sorry!

Now I have engaged brain I see the error of my ways.

Simon

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nwcmc(at)tiscali.co.uk
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PostPosted: Fri Sep 22, 2006 6:36 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

I installed my battery just aft of the flap tube and calculated the
weight penalty to be 1.5lb using #4 aircraft cable. I have submitted an
article for the next edition of the Europa Flyer which includes
discussion about the relative merits of battery position.

Regards

Nigel Charles

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paul.mcallister



Joined: 09 Jan 2006
Posts: 177
Location: Waukesha, WI USA

PostPosted: Fri Sep 22, 2006 3:49 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Hi Nigel

Did you consider using CCA wire ? See:

http://www.periheliondesign.com/fatwires.htm

Paul


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PostPosted: Sat Sep 23, 2006 12:43 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

No for the following reasons:

1. I already had some a/c quality #4 cable, as used with C130 a/c
generators.
2. The oval plastic ducting available for domestic house electrics in
the UK provides a perfect fit to enable end feeding the cable from the
battery to the engine bay.
3. As the total weight penalty was about 1.5lb then the difference
between types of cable wasn't going to be significant.

Thanks for the info. I will bear it in mind for any future projects.

Nigel

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wdaniell(at)etb.net.co
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PostPosted: Sat Sep 23, 2006 4:02 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Displaying my ignorance...err what is CCA wire?

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paul.mcallister



Joined: 09 Jan 2006
Posts: 177
Location: Waukesha, WI USA

PostPosted: Sat Sep 23, 2006 4:50 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Nigel,

I used #4 welding cable which was nice and flexible and not very expensive,
but I remember when I was bringing the 25' roll home thinking "darn this
stuff weighs a lot"

I suspect that the thick flame proof rubber insulation added a weight
penalty over the cable you used. I really wished I weighed it at the
time..... maybe I'll buy a short section and do a rough calculation.

I tried to pay attention to weight in my aircraft, it came out at 860lb,
about average for a 914 mono, but I often think until you have built an
aircraft you really don't have a great appreciation of its importance. Some
people have built 914 monowheels that have come in at 790 lbs..... I sure
wish mine weighed that.

I look forward to seeing your calculations of the "battery in the back"
weight trade off.

Regards, Paul



Quote:
No for the following reasons:

Quote:
1. I already had some a/c quality #4 cable, as used with C130 a/c
generators.
2. The oval plastic ducting available for domestic house electrics in
the UK provides a perfect fit to enable end feeding the cable from the
battery to the engine bay.
3. As the total weight penalty was about 1.5lb then the difference
between types of cable wasn't going to be significant.

Quote:
Thanks for the info. I will bear it in mind for any future projects.

Quote:
Nigel


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PostPosted: Sat Sep 23, 2006 8:39 am    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

It is too easy to get carried away adding weight to the aircraft. This
was especially a problem when the MTOW was only 1300lb. Just how
important it is depends a lot on pilot and passenger weights. If you can
carry at least 50lb baggage and full fuel with 2 people on board and
stay within MTOW the use of the Europa as a cruising has not been
compromised.

When it comes to allowing for weight of fuel be aware that many of the
fuel tanks expand with age. My tank started off with a 69 litre
capacity. It now holds 76 litres. This is good for range (about another
25 minutes flying) but it does add about another 5lb to the fuel weight.

Regards

Nigel Charles

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gdh(at)isp.com
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PostPosted: Mon Sep 25, 2006 6:04 pm    Post subject: Anyone install battery aft of baggage bay bulkhead? Reply with quote

Nigel,
Good info!
Thanks,
Dale
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