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Life is so unfair!
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alan(at)kestrel-insurance
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PostPosted: Mon Mar 19, 2007 3:29 pm    Post subject: Life is so unfair! Reply with quote

Who says life is meant to be fair..!
After four months of fighting bureaucracy I finally get my aircraft airborne
and manage exactly four days of fun flying here in Florida. This morning I
go out to the hanger to pre flight and find the floor is full of fuel. It's
leaking out of the bottom of the aircraft at a fairly fast rate. Having
removed all the inspection covers both inside and outside I cannot detect
the source of the leak. I can see fuel dripping out from somewhere towards
the back of the tank, but not the actual leak. I have checked all the places
where fuel is meant to leave i.e. all the fittings and all look good and
dry. I can therefore only assume that the tank has split somewhere.
My question is
1. Has anyone else experienced a split fuel tank
2. How feasible would it be to have a bladder made to fit inside the tank
rather than cut the old one out and replace it.
All help and advice welcome (other than take up sailing instead).
Many Thanks

Alan
N134AB tri-gear 914 airmaster prop.

--
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scrimm



Joined: 09 Jan 2006
Posts: 81
Location: Gilbert, SC SC99

PostPosted: Mon Mar 19, 2007 4:12 pm    Post subject: Life is so unfair! Reply with quote

Bad Luck...

Your aircraft isn't revolting to it's new registration is it and decided to
take a pee on the hangar floor to show you who was in charge did it?

Or did it "bust a gut" because it is so happy to be flying in warm sunny
weather.

Sounds like it is time to take it to Bob Berube who is just down the road a
bit and tell him to fix it. Bob could probably have it up and flying in no
time.

Makes for a much better piece of mind and besides it's only money and well
worth the cost.

Steve
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hurstkr(at)redzone.com.au
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PostPosted: Mon Mar 19, 2007 4:13 pm    Post subject: Life is so unfair! Reply with quote

Quote:
This morning I go out to the hanger to pre flight and find the floor
is full of fuel.


Alan,

Very sorry to hear of your misfortune.

Unfortunately, I can confirm that a friend of mine had a split in the
back of his tank. He removed the tank and repaired it, the details of
which I cannot tell you at this moment but will find out if you are
interested. I hope of course, this will not be your problem.

I'm having a problem reconciling how the tank is so tough it can be run
over by a truck yet it can split under normal ops ????

What happened to your trip to Oz last year ?

Cheers and good luck
Kingsley


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grahamsingleton(at)btinte
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PostPosted: Mon Mar 19, 2007 4:55 pm    Post subject: Life is so unfair! Reply with quote

Alan
look for evidence that something punctured the tank, rudder cables? lump
off flox or whatever under the tank gradually working through.
Only one I've seen was a small piece of tobacco embedded in the moulding
but that was apparent on examining the tank before installation.

Alan Burrows wrote:

Quote:
1. Has anyone else experienced a split fuel tank
2. How feasible would it be to have a bladder made to fit inside the tank
rather than cut the old one out and replace it.
All help and advice welcome (other than take up sailing instead).
Many Thanks

Alan
N134AB tri-gear 914 airmaster prop.


--
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Mob: +447739582005


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alan(at)kestrel-insurance
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PostPosted: Mon Mar 19, 2007 7:20 pm    Post subject: Life is so unfair! Reply with quote

Hi steve

Thanks for the touch of humour I needed a laugh right now. I have contacted
Bob and he is coming over tomorrow to take a look.
I'll let you know how we get on.
Cheers

Alan

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brian(at)mycarpetsource.c
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PostPosted: Mon Mar 19, 2007 8:24 pm    Post subject: Life is so unfair! Reply with quote

My first full fuel attempt resulted in a similar experience. I found the filler neck attach point to be so thin where it exited the tank that it split when the hose clamp was tightened. Bob Berube was there to witness. Luckily I had built an inspection plate into the top of the tank between the headrests for internal access. If this is where your problem is I'll describe in detail the fix. Bob may remember how we did it but that was a few gray hairs ago.
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william(at)wrmills.plus.c
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PostPosted: Mon Mar 19, 2007 10:30 pm    Post subject: Life is so unfair! Reply with quote

Alan,
I experienced something similar, but it was not the tank splitting. Have
you checked the short sleeves over the tank exit stubs? Mine developed a
significant leak owing to fuel degradation of the rubber and had to be
replaced. OK after that. I hope yours is something similar.
Best wishes,
William

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wdaniell(at)etb.net.co
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PostPosted: Tue Mar 20, 2007 6:13 am    Post subject: Life is so unfair! Reply with quote

Yes there was a chap here who did not cut the fuel filler inlet hole big
enough in the cockpit bulkhead and had to replace the tank. Apparently the
factory told him to split the fuselage laterally. Which he did. And the ac
is flying now. Fairly major surgery which is obviously not what you want at
this stage...but it can be done. I can find out more if you wish.

Also there is an Australian company which sells auxiliary bladders for
ferrying ac long distance I forget the name but you can google it.

--


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alan(at)kestrel-insurance
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PostPosted: Tue Mar 20, 2007 6:20 am    Post subject: Life is so unfair! Reply with quote

Thanks William

That was the first thing I checked and they are fine. It all now points to
the tank itself leaking.

Alan

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alan(at)kestrel-insurance
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PostPosted: Tue Mar 20, 2007 6:32 am    Post subject: Life is so unfair! Reply with quote

Brian

My tanks leaked right up until I drained the last drop of fuel. It was still
leaking when I thought the tank was empty, so I drained the reserve side and
then the dripping stopped. So I don’t think my problem is the same as yours,
but I will check it out. Bob is coming down today so I'll speak to him about
it.
Many Thanks

Alan

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jeff(at)rmmm.net
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PostPosted: Tue Mar 20, 2007 6:39 am    Post subject: Life is so unfair! Reply with quote

Hi Alan,
I had a similar thing happen but it was coming out the sender gasket
under the head rest when I filled the tank. It looked like the dam
broke and took about two hours and removing the wings to finally
discover it. Some pro-seal fixed it right up. Don't worry too much, Bob
will find the problem.
Jeff
A258/ Gold Rush
On Mar 19, 2007, at 5:29 PM, Alan Burrows wrote:

Quote:

<alan(at)kestrel-insurance.com>

Who says life is meant to be fair..!
After four months of fighting bureaucracy I finally get my aircraft
airborne
and manage exactly four days of fun flying here in Florida. This
morning I
go out to the hanger to pre flight and find the floor is full of fuel.
It's
leaking out of the bottom of the aircraft at a fairly fast rate. Having
removed all the inspection covers both inside and outside I cannot
detect
the source of the leak. I can see fuel dripping out from somewhere
towards
the back of the tank, but not the actual leak. I have checked all the
places
where fuel is meant to leave i.e. all the fittings and all look good
and
dry. I can therefore only assume that the tank has split somewhere.
My question is
1. Has anyone else experienced a split fuel tank
2. How feasible would it be to have a bladder made to fit inside the
tank
rather than cut the old one out and replace it.
All help and advice welcome (other than take up sailing instead).
Many Thanks

Alan
N134AB tri-gear 914 airmaster prop.

--
15:34

Jeff Roberts


RMMM
Roberts Marketing & Media Management
615-355-7575 Office
615-406-8651 Cell


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jeff(at)rmmm.net
Guest





PostPosted: Tue Mar 20, 2007 7:17 am    Post subject: Life is so unfair! Reply with quote

Hi Alan,
I had a similar thing happen but it was coming out the sender gasket
under the head rest when I filled the tank. It looked like the dam
broke and took about two hours and removing the wings to finally
discover it. Some pro-seal fixed it right up. Don't worry too much, Bob
will find the problem.
Jeff
A258/ Gold Rush
On Mar 19, 2007, at 5:29 PM, Alan Burrows wrote:

Quote:

<alan(at)kestrel-insurance.com>

Who says life is meant to be fair..!
After four months of fighting bureaucracy I finally get my aircraft
airborne
and manage exactly four days of fun flying here in Florida. This
morning I
go out to the hanger to pre flight and find the floor is full of fuel.
It's
leaking out of the bottom of the aircraft at a fairly fast rate. Having
removed all the inspection covers both inside and outside I cannot
detect
the source of the leak. I can see fuel dripping out from somewhere
towards
the back of the tank, but not the actual leak. I have checked all the
places
where fuel is meant to leave i.e. all the fittings and all look good
and
dry. I can therefore only assume that the tank has split somewhere.
My question is
1. Has anyone else experienced a split fuel tank
2. How feasible would it be to have a bladder made to fit inside the
tank
rather than cut the old one out and replace it.
All help and advice welcome (other than take up sailing instead).
Many Thanks

Alan
N134AB tri-gear 914 airmaster prop.

--
15:34

Jeff Roberts


RMMM
Roberts Marketing & Media Management
615-355-7575 Office
615-406-8651 Cell


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Ivor Phillips



Joined: 16 Jan 2006
Posts: 253
Location: London UK

PostPosted: Tue Mar 20, 2007 7:17 am    Post subject: Life is so unfair! Reply with quote

They are
http://www.turtlepac.com/collapsibleair.htm

Also there is an Australian company which sells auxiliary bladders for
ferrying ac long distance I forget the name but you can google it.


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wdaniell(at)etb.net.co
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PostPosted: Tue Mar 20, 2007 7:45 am    Post subject: Life is so unfair! Reply with quote

Crickey what a bugger.

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s.vestuti(at)virgin.net
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PostPosted: Tue Mar 20, 2007 10:07 am    Post subject: Life is so unfair! Reply with quote

Hi Alan,
What a bummer, mine also leaked about 4 weeks B4 the flight test, it turned out to be where the two FPA903B screw into the two F09C at the tank outlets (i originally fitted them "clean"), i'd be interested to know your source of the leak and the fix,

steve G-CEBV #573
Visit - www.EuropaOwners.org


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jimlawnn(at)hotmail.com
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PostPosted: Tue Mar 20, 2007 11:46 am    Post subject: Life is so unfair! Reply with quote

Hi Allen

Check your filler connection where the rubber hose is clamped onto the tank
boss - mine collapsed inward - of course it only leaks when you are filling
or when the tank is filled above this level . It is most unlikely for the
tank to split or develope some other leak

regards Jim Lawn 364
Quote:
From: "Alan Burrows" <alan(at)kestrel-insurance.com>
Reply-To: europa-list(at)matronics.com
To: <europa-list(at)matronics.com>
Subject: RE: Life is so unfair!
Date: Mon, 19 Mar 2007 23:29:01 -0000


<alan(at)kestrel-insurance.com>

Who says life is meant to be fair..!
After four months of fighting bureaucracy I finally get my aircraft
airborne
and manage exactly four days of fun flying here in Florida. This morning I
go out to the hanger to pre flight and find the floor is full of fuel. It's
leaking out of the bottom of the aircraft at a fairly fast rate. Having
removed all the inspection covers both inside and outside I cannot detect
the source of the leak. I can see fuel dripping out from somewhere towards
the back of the tank, but not the actual leak. I have checked all the
places
where fuel is meant to leave i.e. all the fittings and all look good and
dry. I can therefore only assume that the tank has split somewhere.
My question is
1. Has anyone else experienced a split fuel tank
2. How feasible would it be to have a bladder made to fit inside the tank
rather than cut the old one out and replace it.
All help and advice welcome (other than take up sailing instead).
Many Thanks

Alan
N134AB tri-gear 914 airmaster prop.

--
15:34

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alan(at)kestrel-insurance
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PostPosted: Tue Mar 20, 2007 12:13 pm    Post subject: Life is so unfair! Reply with quote

Thanks Jim

The tank leaked right until the last drop of fuel was drained out, so I know
the hole is low. All the connections are good so it's not a fault with any
of them.
Bob has taken the aircraft away to his shop for further investigation and
hopefully a fix, so we will know in due course. (Fingers crossed).
Cheers

Alan

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ami(at)mcfadyean.freeserv
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PostPosted: Tue Mar 20, 2007 1:44 pm    Post subject: Life is so unfair! Reply with quote

Probably the aux tank shown at
http://www.turtlepac.com/sportair.htm

Duncan McF.
Quote:

Also there is an Australian company which sells auxiliary bladders for
ferrying ac long distance I forget the name but you can google it.


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grahamsingleton(at)btinte
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PostPosted: Tue Mar 20, 2007 1:44 pm    Post subject: Life is so unfair! Reply with quote

Alan
reminds me, I have seen the screws on the inspection panels rubbing on
the tank, take a while to wear thu but could be a cause.
Graham

steve v wrote:
Quote:


Hi Alan,
What a bummer, mine also leaked about 4 weeks B4 the flight test, it turned out to be where the two FPA903B screw into the two F09C at the tank outlets (i originally fitted them "clean"), i'd be interested to know your source of the leak and the fix,

steve G-CEBV #573


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scrimm



Joined: 09 Jan 2006
Posts: 81
Location: Gilbert, SC SC99

PostPosted: Tue Mar 20, 2007 1:51 pm    Post subject: Life is so unfair! Reply with quote

Now how good is that, pick up and delivery service.

Wish I was closer to Bob, a lot closer.

Would make Europa life a lot easier.

Steve
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