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CGS Prop blades Loose
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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Sun Apr 06, 2008 9:51 am    Post subject: Re: CGS Prop blades Loose Reply with quote

The prop in question was a NSI hub that failed. Gary is a good friend and close neighbour. Lance Wheeler from NSI did nothing to help Gary if I recall correctly. Lance Wheeler had a reputation of not being the most honest person to deal with.

I had another prop near me depart a blade and yes it was a GSC wood prop. I have also see other brands including IVO shed blades. I had a blade departure my self once and you what results is a sonic like boom as your windshield blows out and the engine gets torn from the mounts. I deadsticked with no damage into a field. Put on trailer and took back to shop. This company unlike NSI replaced all damaged equipment including a NEW engine and PROP. There are very credible and we continue to sell their props.

I have at least 6 different props in stock now for demos for 582 tractors If anyone wants to fly in and try one or spend a day trying different props that can be arranged.
Quote:
Noel

The blade that departed was on a float plane and was a composite blade not a
GSC and it happened to the fellow out of Montreal if I remember correctly.
It had something to do with the hub. His picture showed the departed blade
impaled into the front of the float. I think the fellows name is Gary and
his arcft was C-GOOT.

I think the above info is correct --- perhaps Gary could elaborate on this
as I am sure he is aware of the incident if it wasn't him.

DO NOT ARCHIVE

Ted Palamarek


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PostPosted: Sun Apr 06, 2008 3:30 pm    Post subject: CGS Prop blades Loose Reply with quote

If you claim that an IVO prop had a failure, please supply list with that information. I think you are wrong about that and give people bad impressions. Clint

Quote:
Subject: Re: CGS Prop blades Loose
From: dave(at)cfisher.com
Date: Sun, 6 Apr 2008 10:51:09 -0700
To: kitfox-list(at)matronics.com

--> Kitfox-List message posted by: "dave" <dave(at)cfisher.com>

The prop in question was a NSI hub that failed. Gary is a good friend and close neighbour. Lance Wheeler from NSI did nothing to help Gary if I recall correctly. Lance Wheeler had a reputation of not being the most honest person to deal with.

I had another prop near me depart a blade and yes it was a GSC wood prop. I have also see other brands including IVO shed blades. I had a blade departure my self once and you what results is a sonic like boom as your windshield blows out and the engine gets torn from the mounts. I deadsticked with no damage into a field. Put on trailer and took back to shop. This company unlike NSI replaced all damaged equipment including a NEW engine and PROP. There are very credible and we continue to sell their props.

I have at least 6 different props in stock now for demos for 582 tractors If anyone wants to fly in and try one or spend a day trying different props that can be arranged.



> Noel
>
> The blade that departed was on a float plane and was a composite blade not a
> GSC and it happened to the fellow out of Montreal if I remember correctly.
> It had something to do with the hub. His picture showed the departed blade
> impaled into the front of the float. I think the fellows name is Gary and
> his arcft was C-GOOT.
>
> I think the above info is correct --- perhaps Gary could elaborate on this
> as I am sure he is aware of the incident if it wasn't him.
>
> DO NOT ARCHIVE
>
> Ted Palamarek


--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/




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http://forums.matronics.com/viewtopic.php?p=175092#175092






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[quote]


Quote:
[b]


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PostPosted: Sun Apr 06, 2008 4:16 pm    Post subject: CGS Prop blades Loose Reply with quote

Google comes up with a whole bunch of IVO prop failures.
John Hart
Kitfox IV
Wilburton, OK

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Clint Bazzill
Sent: Sunday, April 06, 2008 6:28 PM
To: kitfox-list(at)matronics.com
Subject: RE: Re: CGS Prop blades Loose



If you claim that an IVO prop had a failure, please supply list with that information. I think you are wrong about that and give people bad impressions. Clint

> Subject: Re: CGS Prop blades Loose
> From: dave(at)cfisher.com
> Date: Sun, 6 Apr 2008 10:51:09 -0700
> To: kitfox-list(at)matronics.com
>
> --> Kitfox-List message posted by: "dave" <dave(at)cfisher.com>
>
> The prop in question was a NSI hub that failed. Gary is a good friend and close neighbour. Lance Wheeler from NSI did nothing to help Gary if I recall correctly. Lance Wheeler had a reputation of not being the most honest person to deal with.
>
> I had another prop near me depart a blade and yes it was a GSC wood prop. I have also see other brands including IVO shed blades. I had a blade departure my self once and you what results is a sonic like boom as your windshield blows out and the engine gets torn from the mounts. I deadsticked with no damage into a field. Put on trailer and took back to shop. This company unlike NSI replaced all damaged equipment including a NEW engine and PROP. There are very credible and we continue to sell their props.
>
> I have at least 6 different props in stock now for demos for 582 tractors If anyone wants to fly in and try one or spend a day trying different props that can be arranged.
>
>

[quote] [b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Sun Apr 06, 2008 5:24 pm    Post subject: Re: CGS Prop blades Loose Reply with quote

Clint , like others said lots on google as well.

Here is one of my own pics

Sounds like you never heard of a IVO failure >? Like i said all props die from time to time


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Apr 06, 2008 6:50 pm    Post subject: CGS Prop blades Loose Reply with quote

New... Over five years old??? GSC has a TBO on the blades something like
five years or 500 Hr....Whichever first.

Noel

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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Apr 06, 2008 6:59 pm    Post subject: CGS Prop blades Loose Reply with quote

The very first Ivo I saw had issues... Since that time I have used an Ivo
myself with excellent results. The issue with the first prop I think was
caused by not using an accurately calibrated torque wrench.

All composites, whether in a prop or the cowl of a jetliner require special
handling and react a lot differently than wood or metal. So much for the
obvious!

Noel

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PostPosted: Sun Apr 06, 2008 10:59 pm    Post subject: CGS Prop blades Loose Reply with quote

http://www.kr-2.aviation-mechanics.com/AlertIVOProp.htm
http://www.ultralightnews.com/reviews/ivoprop.htm
[quote] ---


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Mon Apr 07, 2008 12:23 am    Post subject: Re: CGS Prop blades Loose Reply with quote

GSC blade departure.

This one happened a few miles from me 2 years ago. I ended up straightening and welding up the engine mount, fixing the cowl damage replacing the engine and gear box with a brand new unit. And of course a new prop. The owner went to a GSC again after having used GSC for over 20 year he was more than sold on them.

When this on departed he was not airboune but taxing back to shop and that blade departed just a few feet from hangar door. Owner was 84 years old at the time and still flies daily once snow melts. His snow drift almost gone this week and expect him out this week one day.

THis prop to my knowledge always had a good gap on aluminum blocks and was never over tightened, but it was over 5 years old.


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mikeperkins



Joined: 22 May 2007
Posts: 123

PostPosted: Mon Apr 07, 2008 6:12 am    Post subject: CGS Prop blades Loose Reply with quote

There’s something that CAN be done if the blades of a GSC prop are loose because the hubs are touching.

I’ve owned my Model 1 with the GSC prop for 14 years and I never overtorqued the bolts, ever. (I’m the only one who’s ever worked on my Kitfox). I’ve always used the recommended 10 ft-lbs and always carefully “snuck up” on the final torque during the torquing process. Yet after about five years, the hubs nearly touched. I had a machinist plane off 0.010” from both inside hub faces on a milling machine. Since then, about 11 years now, they are nearly touching again, but re-torquing does not bring them any closer.

To insure the blades are secure, my annual inspection not only includes re-torquing the bolts but also involves putting a “wrench” on each blade to insure it doesn’t turn. I’ve found that as long as I have the proper torque on the bolts and the hubs aren’t touching, there’s no way to rotate a blade without breaking it.

Mike Perkins
[quote][b]


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PostPosted: Mon Apr 07, 2008 2:17 pm    Post subject: CGS Prop blades Loose Reply with quote

Mike,
Correct me if I'm wrong,but, isn't it 100 inch lbs.?
Been awhile since I did mine, but that sounds familiar.
Greg G.

do not archive

In a message dated 4/7/2008 10:15:42 A.M. Eastern Daylight Time, Michael.Perkins(at)Rauland.com writes:
Quote:

There’s something that CAN be done if the blades of a GSC prop are loose because the hubs are touching.

I’ve owned my Model 1 with the GSC prop for 14 years and I never overtorqued the bolts, ever. (I’m the only one who’s ever worked on my Kitfox). I’ve always used the recommended 10 ft-lbs and always carefully “snuck up” on the final torque during the torquing process. Yet after about five years, the hubs nearly touched. I had a machinist plane off 0.010” from both inside hub faces on a milling machine. Since then, about 11 years now, they are nearly touching again, but re-torquing does not bring them any closer.

To insure the blades are secure, my annual inspection not only includes re-torquing the bolts but also involves putting a “wrench” on each blade to insure it doesn’t turn. I’ve found that as long as I have the proper torque on the bolts and the hubs aren’t touching, there’s no way to rotate a blade without breaking it.

Mike Perkins
Quote:


f="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronics.com/Navigator?Kitfox-List
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Macedon, N.Y.23NKn375KLMod 2582 Macedon, N.Y.23NKn375KLMod 2582 Macedon, N.Y.23NKn375KLMod 2582 Macedon, N.Y.23NKn375KLMod 2582


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[quote][b]


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PostPosted: Mon Apr 07, 2008 4:45 pm    Post subject: CGS Prop blades Loose Reply with quote

Never heard of one leaving a 912 Clint

Quote:
Subject: Re: CGS Prop blades Loose
From: dave(at)cfisher.com
Date: Sun, 6 Apr 2008 18:24:12 -0700
To: kitfox-list(at)matronics.com

--> Kitfox-List message posted by: "dave" <dave(at)cfisher.com>

Clint , like others said lots on google as well.

Here is one of my own pics

Sounds like you never herad of a IVO failure >? Like i said all props die from time to time

--------
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Flying Videos and Kitfox Info
http://www.cfisher.com/




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=175151#175151




Attachments:

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&======================

[quote] =================



Quote:
[b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Mon Apr 07, 2008 5:10 pm    Post subject: Re: CGS Prop blades Loose Reply with quote

Mike, you are playing with luck right now -- well past TBO and over torquiing. GSC calls for 8 foot lbs ( 100 inch /pounds. )
That last pic i sent had never been over tightened but it still failed.

Quote:
There’s something that CAN be done if the blades of a GSC prop are loose because the hubs are touching.

I’ve owned my Model 1 with the GSC prop for 14 years and I never overtorqued the bolts, ever. (I’m the only one who’s ever worked on my Kitfox). I’ve always used the recommended 10 ft-lbs and always carefully “snuck up” on the final torque during the torquing process. Yet after about five years, the hubs nearly touched. I had a machinist plane off 0.010” from both inside hub faces on a milling machine. Since then, about 11 years now, they are nearly touching again, but re-torquing does not bring them any closer.

To insure the blades are secure, my annual inspection not only includes re-torquing the bolts but also involves putting a “wrench” on each blade to insure it doesn’t turn. I’ve found that as long as I have the proper torque on the bolts and the hubs aren’t touching, there’s no way to rotate a blade without breaking it.

Mike Perkins


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Mon Apr 07, 2008 5:13 pm    Post subject: Re: CGS Prop blades Loose Reply with quote

Clint,
Correct me if I am wrong but there was a guy on this forum in hte last 6 months that had a GSC fail or come loose or something like totally depart his Kitfox with a 912. Surely it will be in the archives.

CLint , also -- did I miss your report on VGs ?

Dave

Quote:
clint_bazzill(at)hotmail.
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Posted: Mon Apr 07, 2008 8:45 pm Post subject: CGS Prop blades Loose

--------------------------------------------------------------------------------

Never heard of one leaving a 912 Clint


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PostPosted: Tue Apr 08, 2008 9:13 am    Post subject: CGS Prop blades Loose Reply with quote

I haven't got all the information together yet on the VG's. I have seen IVO props with part of the prop missing from something going through it on a pusher. I have seen props stricking ground, and being beat up pretty badly, but not a blade leaving a 912. Clint

[quote] Subject: Re: CGS Prop blades Loose
From: dave(at)cfisher.com
Date: Mon, 7 Apr 2008 18:13:22 -0700
To: kitfox-list(at)matronics.com

--> Kitfox-List message posted by: "dave" <dave(at)cfisher.com>

Clint,


Correct me if I am wrong but there was a guy on this forum in hte last 6 months that had a GSC fail or come loose or something like totally depart his Kitfox with a 912. Surely it will be in the archives.

CLint , also -- did I miss your report on VGs ?

Dave


> clint_bazzill(at)hotmail.
> Guest
>
>
>
>
>
> Posted: Mon Apr 07, 2008 8:45 pm Post subject: CGS Prop blades Loose
>
> --------------------------------------------------------------------------------
>
> Never heard of one leaving a 912 Clint
>


--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=175380#175380





======================



Quote:
[b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Tue Apr 08, 2008 1:28 pm    Post subject: Re: CGS Prop blades Loose Reply with quote

Clint,

read about a 912 blade departure here

http://forums.matronics.com/viewtopic.php?t=41907

looking forward to reading about your VGs.

Mine work ok , I have not removed yet but no big gains like others claim.
Maybe I have to play around and adjust mine more ?


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PostPosted: Tue Apr 08, 2008 6:40 pm    Post subject: CGS Prop blades Loose Reply with quote

Hi Pete, IVO and GSC hubs are not interchangeable.

Robert
San Diego
Former II/582
V/0200 N200KF
Do not Archive

---


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Thu Apr 10, 2008 4:47 pm    Post subject: CGS Prop blades Loose Reply with quote

When you get your new prop, calibrate your tach to make sure you are putting
as much power as possible into the prop.

Noel

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PostPosted: Thu Apr 10, 2008 8:06 pm    Post subject: CGS Prop blades Loose Reply with quote

They both share the same Rotax bolt pattern so yes the whole prop will bolt on in place of the other whole prop. Ron NB Ore

[quote] Date: Tue, 8 Apr 2008 19:37:42 -0700
From: kitfox_robert(at)yahoo.com
Subject: Re: Re: CGS Prop blades Loose
To: kitfox-list(at)matronics.com

.ExternalClass DIV {;} Hi Pete, IVO and GSC hubs are not interchangeable.

Robert
San Diego
Former II/582
V/0200 N200KF
Do not Archive

---


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PostPosted: Thu Apr 10, 2008 8:35 pm    Post subject: CGS Prop blades Loose Reply with quote

Hi Ron, I'm working my way back to NB. Presently in Carson City. See you next week. Rich
[quote] ---


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Fri Apr 11, 2008 5:26 am    Post subject: CGS Prop blades Loose Reply with quote

Hubs are completely different... Putting a square pin in a round hole would be easier! The bolt pattern is consistent

Noel.

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Robert Harris
Sent: Wednesday, April 09, 2008 12:08 AM
To: kitfox-list(at)matronics.com
Subject: Re: Re: CGS Prop blades Loose



Hi Pete, IVO and GSC hubs are not interchangeable.



Robert

San Diego

Former II/582

V/0200 N200KF

Do not Archive


---


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