philperry9
 
 
  Joined: 23 Nov 2011 Posts: 381
 
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				 Posted: Tue Oct 21, 2014 4:30 pm    Post subject: Drilling Stainless | 
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				I've experienced great success utilizing the technique in this video.   Basic bits, water, and a chunk of wood to backup the stainless as I drill into it. 
 Super crisp holes, no burrs, no pulling of the steel by the bit.  It's really really worked well on small and large holes alike.   I don't fear (or hate) stainless like I did before. 
 You will thank yourself for spending 8 minutes watching it.   The only thing he doesn't point out is the wood he uses to backup his drill bit.  I just used a scrap 2x4. 
 http://youtu.be/NtqXlOX_kF4
 You will be pleased. I promise. 
 Phil
 
 
 Sent from my iPhone
 
 On Oct 21, 2014, at 5:59 PM, Linn Walters <flying-nut(at)cfl.rr.com (flying-nut(at)cfl.rr.com)> wrote:
 [quote]--> RV10-List message posted by: Linn Walters <flying-nut(at)cfl.rr.com (flying-nut(at)cfl.rr.com)>
 
 I feel your pain .... from the many cuts by the SS.
 Right or wrong, here's what I did.
 I drilled a 3/16" hole and enlarged with a step drill and various dremel bits to accept a plastic grommet.  I have a MGL RDAC on the firewall to take all the various engine sensor wires so I really don't have a whole lot of wires going through the firewall. Haven't finished under the cowl yet but I'll put a liberal fillet of fireproof sealer around the bundle.
 Linn
 
 On 10/21/2014 5:33 PM, rvdave wrote:
  	  | Quote: | 	 		  --> RV10-List message posted by: "rvdave" <rv610dave(at)gmail.com (rv610dave(at)gmail.com)>
 
 I'm at a standstill trying to decide how to get bundles of wires through the firewall.  I purchased the swivel grommets from Vans and after reading reviews of galling, bending, and almost ready to bore large holes--am not committing to that process.  First of all how do I get a large hole over 1" through the stainless?  There must be a tool I haven't seen yet.  I have ruined many bits drilling through the stainless in the past until I realized slow speed and lube is your friend.  Second I know there are better options out there I believe, just not sure which I'll use yet.  The cut off stainless door handles are pretty witty.  The rectangular from Avery may work well also.  Some have welded their own tubes--i dont quite have that talent.  Anyone to share photos and experiences?  Also tips to make hole in stainless firewall?  Thanks
 
 --------
 Dave Ford
 RV6 flying
 RV10 building
 Cadillac, MI
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