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Warp drive hub.
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Graeme Toft



Joined: 09 Jan 2006
Posts: 123

PostPosted: Sat Jun 24, 2006 11:21 pm    Post subject: Warp drive hub. Reply with quote

Hi Guy, can anyone tell me if a 68inch Warp Drive 3 blade prop will match up with an NSI gear box. Im not sure about the gear ratio of the NSI but I have been told they are 2.5 to 1 for the EA81 engine. I was going to purchase a Bolly carbon fibre prop but the Warp Drive was offered to me for half price so its a good deal if it fits OK. If someone with could tell me which way to go it would be appreciated. Thanks in advance.
 
Regards
Graeme


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PostPosted: Sat Jun 24, 2006 11:46 pm    Post subject: Warp drive hub. Reply with quote

Oh I forgot to mention, 2:1 reduction and Series 5 TD

Quote:
Hi Guy, can anyone tell me if a 68inch Warp Drive 3 blade prop will match up with an NSI gear box. Im not sure about the gear ratio of the NSI but I have been told they are 2.5 to 1 for the EA81 engine. I was going to purchase a Bolly carbon fibre prop but the Warp Drive was offered to me for half price so its a good deal if it fits OK. If someone with could tell me which way to go it would be appreciated. Thanks in advance.
 
Regards
Graeme


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PostPosted: Sat Jun 24, 2006 11:46 pm    Post subject: Warp drive hub. Reply with quote

I have a 72" on an EA81 Turbo and very pleased indeed with performance. John A.

Quote:
Hi Guy, can anyone tell me if a 68inch Warp Drive 3 blade prop will match up with an NSI gear box. Im not sure about the gear ratio of the NSI but I have been told they are 2.5 to 1 for the EA81 engine. I was going to purchase a Bolly carbon fibre prop but the Warp Drive was offered to me for half price so its a good deal if it fits OK. If someone with could tell me which way to go it would be appreciated. Thanks in advance.
 
Regards
Graeme


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Graeme Toft



Joined: 09 Jan 2006
Posts: 123

PostPosted: Sun Jun 25, 2006 12:11 am    Post subject: Warp drive hub. Reply with quote

Thanks John but this is a 68 inch prop. I had a 70 inch warp on before but Im just putting the question out there to see if its a viable option going with the 68 inch.
Regards
Graeme Toft
Queensland Safety Solutions
Ph: 07 49397011
Mob: 0411476527
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morid(at)northland.lib.mi
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PostPosted: Sun Jun 25, 2006 3:21 am    Post subject: Warp drive hub. Reply with quote

Graeme, my stock NSI box is 2.67 for the normally aspirated engine.  Other ratios were available, but this is the box that was supplied with the CAP.
Deke
 
Quote:
 
Hi Guy, can anyone tell me if a 68inch Warp Drive 3 blade prop will match up with an NSI gear box. Im not sure about the gear ratio of the NSI but I have been told they are 2.5 to 1 for the EA81 engine. I was going to purchase a Bolly carbon fibre prop but the Warp Drive was offered to me for half price so its a good deal if it fits OK. If someone with could tell me which way to go it would be appreciated. Thanks in advance.
 
Regards
Graeme


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kirkhull(at)sbcglobal.net
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PostPosted: Sun Jun 25, 2006 3:23 am    Post subject: Warp drive hub. Reply with quote

I have that same prop on my VI with a Stratus EA81 ( also a 2.5 to 1 & 100 HP)  It is what the engine manufacturer suggested.  I will let you know how it flies later this afternoon as it will have its first fligth today.
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wingsdown(at)comcast.net
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PostPosted: Sun Jun 25, 2006 6:17 am    Post subject: Warp drive hub. Reply with quote

I think you will be OK with the  match, however if you have  a 2:5:1 you may need to find some 3:23:1 or lower gears for a non-turbo application.  I ran 3X72 warp drives on the NSI hub and 3:34:1 was just about right for the turbo. Maybe the 68s will make a big difference, not sure.  Gear are tough to come by as the redrives are not being built. Check with Engerfeller and see if he got all of NSIs old stock. I have an NSI  CAP hub assembly for sale should you or someone else need a replacement or spare.
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PostPosted: Sun Jun 25, 2006 6:18 am    Post subject: Warp drive hub. Reply with quote

Correction 2:X:1 not 3, gezzzz old is bad. There was a lot of playing around with ration way back. Best to start with the original suggested recommendation with the given prop combination.
 
Rick
[quote]
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Clem Nichols



Joined: 10 Jan 2006
Posts: 88
Location: Munfordville, Ky

PostPosted: Sun Jun 25, 2006 2:46 pm    Post subject: Warp drive hub. Reply with quote

It's my understanding that if the builder did not specify otherwise, the standard prop reduction ratio was 2.34 to 1 with the NSI EA81 non-turbo engine.
 
Clem Nichols
 
 
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Graeme Toft



Joined: 09 Jan 2006
Posts: 123

PostPosted: Sun Jun 25, 2006 4:39 pm    Post subject: Warp drive hub. Reply with quote

Unfortunately the manual I have for this gear box does not state the gear ratio but the model number is NSI A12/A30 or at least thats what the cover says. If this is the model you are referring to Clem, do you feel the 68 inch Warp Drive would be OK. Kirk has been advised that this is the correct size for his Status EA81 but he didnt say what gear box he is running. I will be interested to hear how his first flight went.
 
Regards
Graeme Toft
Queensland Safety Solutions
Ph: 07 49397011
Mob: 0411476527
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Graeme Toft



Joined: 09 Jan 2006
Posts: 123

PostPosted: Sun Jun 25, 2006 5:11 pm    Post subject: Warp drive hub. Reply with quote

Thanks Kirk, I will be interested to hear how you went. I know this will be a huge day for you as it sounds like a first flight coming up.
 
Regards
Graeme
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morid(at)northland.lib.mi
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PostPosted: Sun Jun 25, 2006 5:28 pm    Post subject: Warp drive hub. Reply with quote

My apologies.  I just checked mine and it is indeed 2:34.
Thanks for the correction.
Deke
 
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Clem Nichols



Joined: 10 Jan 2006
Posts: 88
Location: Munfordville, Ky

PostPosted: Sun Jun 25, 2006 6:23 pm    Post subject: Warp drive hub. Reply with quote

Graeme:
 
I know nothing about the model number.  My plane has a 70 inch Ward Drive Prop which has been shortened about 1/2" because of a ground-strike I was careless enough to make.  I would first quote Tony Bingelis, the guru who has written several books on experimental building, when he says "Use as long a prop as you can for as long as you can".  Having said that, you can always put enough pirch into the prop to keep the engine from over-revving.  I cannot say what effect that would have on your climb rate or your cruise speed, however.  It goes without saying that anything you gain on climb, you lose on cruise, and vice-versa.  I wish I could tell you more, but this is the sum total of my knowledge about props.
 
Clem Nichols
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[quote] From: QSS (msm(at)byterocky.net)
To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)
Sent: Sunday, June 25, 2006 7:38 PM
Subject: Re: Warp drive hub.


Unfortunately the manual I have for this gear box does not state the gear ratio but the model number is NSI A12/A30 or at least thats what the cover says. If this is the model you are referring to Clem, do you feel the 68 inch Warp Drive would be OK. Kirk has been advised that this is the correct size for his Status EA81 but he didnt say what gear box he is running. I will be interested to hear how his first flight went.
 
Regards
Graeme Toft
Queensland Safety Solutions
Ph: 07 49397011
Mob: 0411476527
[quote] ---


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smokey_bear_40220(at)yaho
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PostPosted: Mon Jun 26, 2006 7:55 am    Post subject: Warp drive hub. Reply with quote

Deke,

Had me worried for a minute... Smile Thought you had
the John Deere GB. Mine is 2.23 to 1 for the little
turbo and I think I would have liked it closer to 2:1.
Your GB seems to do well for the normal engine.

As far as I know, Warp has had an excellent reputation
after some initial issues with cracking hubs that they
fixed. (Warp, not NSI hubs) The blades are very
strong and seem to do well.

John McB.... What is going to be standard prop on the
new Fox's?

Kurt S.

--- Fox5flyer <morid(at)northland.lib.mi.us> wrote:

Quote:
MessageMy apologies. I just checked mine and it is
indeed 2:34.
Thanks for the correction.
Deke

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Michael Logan



Joined: 10 Jan 2006
Posts: 82

PostPosted: Mon Jun 26, 2006 8:48 am    Post subject: Warp drive hub. Reply with quote

The ratio is 2.41:1
---- wingsdown <wingsdown(at)comcast.net> wrote:
[quote] Correction 2:X:1 not 3, gezzzz old is bad. There was a lot of playing
around with ration way back. Best to start with the original suggested
recommendation with the given prop combination.

Rick

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rjdaugh(at)rapidnet.com
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PostPosted: Mon Jun 26, 2006 6:13 pm    Post subject: Warp drive hub. Reply with quote

Clem said:
“It goes without saying that anything you gain on climb, you lose on cruise, and vice-versa.”
 
Clem,
I know my comment here does not exactly address your statement above, but I think it is pertinent.
 
When I shortened my Powerfin to 70” based on their recommendation, I was able to put more pitch in  and got 6 or 7 MPH faster cruise AND a much shorter take off run than with the original 72”.   I was amazed that 1” on the radius could make that much difference an improve both ends of performance.
 
Randy
 
 
.          

 

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Clem Nichols
Sent: Sunday, June 25, 2006 8:24 PM
To: kitfox-list(at)matronics.com
Subject: Re: Warp drive hub.

 
Graeme:

 

I know nothing about the model number.  My plane has a 70 inch Ward Drive Prop which has been shortened about 1/2" because of a ground-strike I was careless enough to make.  I would first quote Tony Bingelis, the guru who has written several books on experimental building, when he says "Use as long a prop as you can for as long as you can".  Having said that, you can always put enough pirch into the prop to keep the engine from over-revving.  I cannot say what effect that would have on your climb rate or your cruise speed, however.  It goes without saying that anything you gain on climb, you lose on cruise, and vice-versa.  I wish I could tell you more, but this is the sum total of my knowledge about props.

 

Clem Nichols

Do Not Post 
[quote]
From: QSS (msm(at)byterocky.net)

To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)

Sent: Sunday, June 25, 2006 7:38 PM

Subject: Re: Kitfox-List: Warp drive hub.

 

Unfortunately the manual I have for this gear box does not state the gear ratio but the model number is NSI A12/A30 or at least thats what the cover says. If this is the model you are referring to Clem, do you feel the 68 inch Warp Drive would be OK. Kirk has been advised that this is the correct size for his Status EA81 but he didnt say what gear box he is running. I will be interested to hear how his first flight went.

 

Regards
Graeme Toft
Queensland Safety Solutions
Ph: 07 49397011
Mob: 0411476527
[quote]
---


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Clem Nichols



Joined: 10 Jan 2006
Posts: 88
Location: Munfordville, Ky

PostPosted: Tue Jun 27, 2006 4:17 am    Post subject: Warp drive hub. Reply with quote

Randy:
 
Yes, I would be amazed also.  I wonder if anyone else in the group has had a similar experience.  Kirk and Michel, you're our physicists and theoreticians.  Any thoughts on explaining Randy's observation?
 
Clem Nichols
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dave(at)cfisher.com
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PostPosted: Tue Jun 27, 2006 4:34 am    Post subject: Warp drive hub. Reply with quote

On Props,
 
Perhaps Paul Seehafer could post his findings on his IVO prop.  his  912 Amphib cruises well over 100 mph he told me and is really quite amazing. I think if i remember correctly he said he shortened the prop a bit as well.
 
Paul are you out there?
 
 
Dave
 
 
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shoeless(at)barefootpilot
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PostPosted: Tue Jun 27, 2006 4:40 am    Post subject: Warp drive hub. Reply with quote

Here's a slightly different example of some prop experimentation....
On our previous model 5 with the 912 xtra we had the 72" "wide" blade warp
drive prop. We normally would set the pitch for take-off/climb which
resulted in too little pitch for a good cruise. We borrowed some tapered
Warp drive blades that were 70". Cruise improved by about 7 knots and the
climb "rate" went up also, BUT, the climb angle was less. Many people look
only at climb rate and not climb angle. For a bush plane climb rate means
little, it's the angle of climb that is important for clearing obstacles.
The wide blades got us off the ground quicker and was much better at
clearing obstacles, the sacrifice was speed and climb "rate". For making
short field landings, the longer, wider blades were far superior as they
would create a lot of drag at idle which allowed for some steep descents.
As to why Randy got shorter take-offs with the shorter blades it's hard to
know for sure. It's possible that the blades at the longer length were just
beyond the maximum that the available torque of the engine could handle.
Maybe he just had the pitch set too high. But I wanted to throw in my 2
cents worth regarding the warp drive blades because I did quite a bit of
experimenting with the wide and long vs. narrow and short. Short answer is,
wide and long for bush work, short and narrow for cruise.
Best Regards,
Cliff
MessageRandy:

Yes, I would be amazed also. I wonder if anyone else in the group has had a
similar experience. Kirk and Michel, you're our physicists and
theoreticians. Any thoughts on explaining Randy's observation?

Clem Nichols
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Tue Jun 27, 2006 5:50 am    Post subject: Warp drive hub. Reply with quote

Quote:
From: Clem Nichols [cnichols(at)scrtc.com]
Kirk and Michel, you're our physicists and theoreticians. Any thoughts on explaining
Randy's observation?

.. what? What have you been smoking, Clem, I want some! Smile My only knowledge about propellers is nearly 30 years old and only with yachts. I haven't a clue why shortening a 72" prop to 70 would make both climb-out and cruise performance better.
But thanks for the compliment, you really made my day! Smile

PS: My Jabiru prop is only 60" diameter, which at WOT (3,050 prop RPM) gives me a tip moving at 285 m/s, well under the speed of the sound of 340 m/s

Cheers,
Michel

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