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Tunnel Temps

 
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dav1111(at)cox.net
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PostPosted: Sat Jul 29, 2006 5:13 pm    Post subject: Tunnel Temps Reply with quote

Second flight today in N710RV.  Checked the forward tunnel area for high temps.  Used the bare leg method.  Stuck my bare left leg up against the tunnel wall and held it there for at least five minutes.  No problem, even confirmed after landing that I still had hair on my leg (just in case my 33 month build had killed the nerves in the leg and I didn't feel the heat).
 
After hearing all the tunnel heat issues raised in the posts I did the following:
 
1.    Bought a roll of engine gasket material at NAPA and cut out gaskets to install between the firewall and the heat vent boxes. (Don't remember for sure but I think this tip came from Tim Olson as 90% of the my help tips have - Thanks Tim).
 
2.    Installed an RTV gasket around the inside of the heat vent doors after install by beading the RVT around the opening, placing a piece of wax paper over the RTV and closing the door with the cable.  After setup of the RTV I removed the wax paper and re-closed the door. (Install tip from Jesse Saint - Thanks Jesse).
 
3.   RTV'ed around the outside of each heat vent box.
 
4.    Installed foil faced insulation on the bottom of the tunnel floor and over the inside of the firewall (used this method on my RV-6A firewall after it was built and it made a huge difference).  I did not build a false floor in the tunnel, only put the insulation up to the edge of the fuel flow transducer and fuel pump.
 
5.    Installed sound proofing foam insulation under the floor and on the sidewalls.
 
Hope these tips help.
 
By the way N710RV flies like a dream.  Working on wheel pants and gear leg fairings between flights.
 
Russ Daves
 


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KiloPapa



Joined: 24 May 2006
Posts: 142
Location: Pearblossom, CA

PostPosted: Sat Jul 29, 2006 9:59 pm    Post subject: Tunnel Temps Reply with quote

Russ,
What kind of foil faced insulation did you use?  What was the actual insulating material?  Where did you buy it?
 
Thanks,
 
Kevin
40494
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PostPosted: Sun Jul 30, 2006 1:21 am    Post subject: Tunnel Temps Reply with quote

Used Super Soundproofing Thermal Aluminum faced fire retardant foil one side insulator blanket from "The Super Soundproofing Company"
 
 http://www.soundproofing.org/cgi-bin/cart.pl?
 
I bought six feet and had enough.
 
I also bought twelve feet of 1/2" soundproofing for the floors and side panels from Wicks
 
http://www.wicksaircraft.com/catalog/product_search_results.php/search=c3AtNTAw
 
Russ Daves
40044 - N710RV Flying
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LarryRosen



Joined: 16 Jan 2006
Posts: 415
Location: Medford, NJ

PostPosted: Sun Jul 30, 2006 2:50 am    Post subject: Tunnel Temps Reply with quote

Any more details on the engine gasket material you used?
Larry Rosen
#356
N205EN - Doors

Russell Daves wrote:
Quote:
Second flight today in N710RV. Checked the forward tunnel area for
high temps. Used the bare leg method. Stuck my bare left leg up
against the tunnel wall and held it there for at least five minutes.
No problem, even confirmed after landing that I still had hair on my
leg (just in case my 33 month build had killed the nerves in the leg
and I didn't feel the heat).

After hearing all the tunnel heat issues raised in the posts I did the
following:

1. Bought a roll of engine gasket material at NAPA and cut out
gaskets to install between the firewall and the heat vent boxes.
(Don't remember for sure but I think this tip came from Tim Olson as
90% of the my help tips have - Thanks Tim).

2. Installed an RTV gasket around the inside of the heat vent doors
after install by beading the RVT around the opening, placing a piece
of wax paper over the RTV and closing the door with the cable. After
setup of the RTV I removed the wax paper and re-closed the door.
(Install tip from Jesse Saint - Thanks Jesse).

3. RTV'ed around the outside of each heat vent box.

4. Installed foil faced insulation on the bottom of the tunnel
floor and over the inside of the firewall (used this method on my
RV-6A firewall after it was built and it made a huge difference). I
did not build a false floor in the tunnel, only put the insulation up
to the edge of the fuel flow transducer and fuel pump.

5. Installed sound proofing foam insulation under the floor and on
the sidewalls.

Hope these tips help.

By the way N710RV flies like a dream. Working on wheel pants and gear
leg fairings between flights.

Russ Daves



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Larry Rosen
#40356
N205EN (reserved)
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dav1111(at)cox.net
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PostPosted: Sun Jul 30, 2006 5:32 am    Post subject: Tunnel Temps Reply with quote

Just ask at any auto parts store for a roll of engine gasket material. It
comes in about 8 inch by 24 inch roll I think.

Russ Daves

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effectus(at)rogers.com
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PostPosted: Sun Jul 30, 2006 7:35 am    Post subject: Tunnel Temps Reply with quote

Russ,
 
What thickness of SuperSoundproofing did you use?
 
Dave Hertner
 
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PostPosted: Sun Jul 30, 2006 10:35 am    Post subject: Tunnel Temps Reply with quote

1/2 inch
 
Russ Daves
 
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PostPosted: Sun Jul 30, 2006 10:37 am    Post subject: Tunnel Temps Reply with quote

Dave,
 
Ignore my first response, I was half asleep.
 
The stuff I got from SuperSoundproofing.org for the firewall and tunnel floor only came in one thickness, it was called "Super Soundproofing Thermal Aluminum faced fire retardant foil one side insulator blanket".  It really wasn't for sound proofing as much as for heat proofing.
 
The soundproofing I got from Wicks Aircraft Supply was 1/2" for the floors and side panels.
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capsteve



Joined: 09 Jan 2006
Posts: 111
Location: NIAGARA FALLS NY

PostPosted: Sun Jul 30, 2006 5:39 pm    Post subject: Tunnel Temps Reply with quote

The baffle material works as well and is already on hand. Both the red hi
temp silicon and the thinner black works great.
Steve d
40205

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PostPosted: Mon Jul 31, 2006 7:37 am    Post subject: Tunnel Temps Reply with quote

I spent a little time talking to the guy from EPM.AV at OSH.  We were discussing the heat problem and he is going to send me prototype heater boxes that are two part separated by a ceramic gasket for a full thermal break.  I'll send some pictures when I get it in a couple weeks.
 
Michael

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Russell Daves
Sent: Saturday, July 29, 2006 8:11 PM
To: rv10-list(at)matronics.com
Subject: Tunnel Temps

Second flight today in N710RV.  Checked the forward tunnel area for high temps.  Used the bare leg method.  Stuck my bare left leg up against the tunnel wall and held it there for at least five minutes.  No problem, even confirmed after landing that I still had hair on my leg (just in case my 33 month build had killed the nerves in the leg and I didn't feel the heat).
 
After hearing all the tunnel heat issues raised in the posts I did the following:
 
1.    Bought a roll of engine gasket material at NAPA and cut out gaskets to install between the firewall and the heat vent boxes. (Don't remember for sure but I think this tip came from Tim Olson as 90% of the my help tips have - Thanks Tim).
 
2.    Installed an RTV gasket around the inside of the heat vent doors after install by beading the RVT around the opening, placing a piece of wax paper over the RTV and closing the door with the cable.  After setup of the RTV I removed the wax paper and re-closed the door. (Install tip from Jesse Saint - Thanks Jesse).
 
3.   RTV'ed around the outside of each heat vent box.
 
4.    Installed foil faced insulation on the bottom of the tunnel floor and over the inside of the firewall (used this method on my RV-6A firewall after it was built and it made a huge difference).  I did not build a false floor in the tunnel, only put the insulation up to the edge of the fuel flow transducer and fuel pump.
 
5.    Installed sound proofing foam insulation under the floor and on the sidewalls.
 
Hope these tips help.
 
By the way N710RV flies like a dream.  Working on wheel pants and gear leg fairings between flights.
 
Russ Daves
 


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KiloPapa



Joined: 24 May 2006
Posts: 142
Location: Pearblossom, CA

PostPosted: Mon Jul 31, 2006 12:35 pm    Post subject: Tunnel Temps Reply with quote

Thanks for the info.

Kevin
[quote] ---


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