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12' x 4' Workbench Ideas

 
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bob(at)frontrange-pc.com
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PostPosted: Fri Aug 11, 2006 3:58 pm    Post subject: 12' x 4' Workbench Ideas Reply with quote

I’m dropping my youngest off at college next week and am eagerly anticipating accelerating from my glacial pace to one that is more snail like. This will clearly require the 12’ x 4’ bench. I’ve seen the bench plans on ch701.com and the zenith site but would like to know what has worked well for other 701 scratch builders.

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Bob Percival
701 from plans
Berthoud CO


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Ron Lendon



Joined: 10 Jan 2006
Posts: 685
Location: Clinton Twp., MI

PostPosted: Fri Aug 11, 2006 4:07 pm    Post subject: Re: 12' x 4' Workbench Ideas Reply with quote

I'm not building a 701, 601XL actually but have found the plans from http://ch601.org/tools/Visio-12%20foot%20work%20table.pdf to work real well for me.

The picture at the forum shows me standing on the table using it as a stomp press. It's still flat and straight but has a lot more holes in it now (pilot drilling and fixturing).


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Ron Lendon
WW Corvair with Roy's Garage 5th bearing
CH 601 XLB
N601LT - Flying
http://www.mykitlog.com/rlendon
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Jaybannist(at)cs.com
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PostPosted: Fri Aug 11, 2006 4:24 pm    Post subject: 12' x 4' Workbench Ideas Reply with quote

Bob, I am not a scratch builder, but we all need the 4' x 12' table. I built the frame for mine with lumber yard 2 x 6s. I thought they were pretty straight, but found out later that they were not straight and were twisted. This makes one have to do a lot of minute shimming to get things level both ways. If I had it to0do over, I would certainly not use lumber yard lumber. There is a section on Builders Resources about building a table structure with composite beams, made of lumber and plywood. That would assure a flatter finished top surface. That's the way I would go.

Jay in Dallas, working on XL fuselage


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Kevin Bonds



Joined: 09 Jan 2006
Posts: 171
Location: Nashville, Tn

PostPosted: Fri Aug 11, 2006 4:44 pm    Post subject: 12' x 4' Workbench Ideas Reply with quote

I have a few photos of my table construction here: http://home.comcast.net/~kevinbonds/Worktable.htm

I followed someone’s plans. It is perfect for me.

Kevin Bonds
Nashville TN
601XL Corvair powered; Plans building.
Empennage done; working on wings and engine.
http://home.comcast.net/~kevinbonds

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From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Bob Percival
Sent: Friday, August 11, 2006 6:53 PM
To: zenith-list(at)matronics.com
Subject: 12' x 4' Workbench Ideas


I’m dropping my youngest off at college next week and am eagerly anticipating accelerating from my glacial pace to one that is more snail like. This will clearly require the 12’ x 4’ bench. I’ve seen the bench plans on ch701.com and the zenith site but would like to know what has worked well for other 701 scratch builders.

Do Not Archive

Bob Percival
701 from plans
Berthoud CO


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KevinBonds
Nashville, TN
Plans-building Zenith CH601XL w/Corvair Power
http://home.comcast.net/~kevinbonds
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TxDave



Joined: 22 Jul 2006
Posts: 168
Location: Temple, TX

PostPosted: Fri Aug 11, 2006 4:49 pm    Post subject: Re: 12' x 4' Workbench Ideas Reply with quote

Hey Bob,

I started out with an 8 foot table and extended it to 12 foot when I got to my wing spars. Whatever frame design you use, the 3/4 MDF works great as a table top. You can easily drill and cleco parts directly to the table.

Dave Clay
Temple, TX
601XL scratch builder

http://www.daves601xl.com


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lwinger



Joined: 21 Jun 2006
Posts: 229
Location: Tustin, CA

PostPosted: Fri Aug 11, 2006 4:58 pm    Post subject: Re: 12' x 4' Workbench Ideas Reply with quote

Bob,

After a fair amount of web searching, I settled on a table based on the design of Gary Liming (www.liming.org/ch801/). His plan uses laminated I-beams for strength and straightness. In reality, they cost about the same as the component parts, and are a whole lot less work. For reference, the ones I ordered from Lowe's are Boise Cascade BCI 6000 2-5/16" x 9-1/2" x 12'. Three of them, running lengthwise, provide adequate support for the 4' x 12' table needed to construct the plane. The beams are held together (and straight) with plywood end caps. The surface I used was a layer of 3/4" CDX plywood topped with a 3/4" layer of MDF. I also left 6" of overhang on all sides for clamping. Good luck.


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Larry Winger
Tustin, CA
Plans building 601XL/650 with Corvair
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randy(at)n344rb.com
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PostPosted: Fri Aug 11, 2006 5:50 pm    Post subject: 12' x 4' Workbench Ideas Reply with quote

Yep... I agree... Here's my table made with 2X6's and an MDF top... It
works really well..

Randy
XL Wings - Plans Only
http://www.n344rb.com
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bob(at)frontrange-pc.com
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PostPosted: Fri Aug 11, 2006 8:43 pm    Post subject: 12' x 4' Workbench Ideas Reply with quote

Thanks everybody - as usual, lots of good solutions!

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Bob Percival
701 from plans
Berthoud CO
--


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dbortol(at)yahoo.ca
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PostPosted: Sat Aug 12, 2006 4:36 am    Post subject: 12' x 4' Workbench Ideas Reply with quote

This thread came along at a good time - my friend that I'm borrowing a table from is planning to build an RV12 and needs it back. So I have about a year to get my plane on the wheels (extremely unlikely!). I'm hoping he buys a plane instead Smile

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Dino Bortolin
LaSalle, Ontario
XL/Corvair


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