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wing conduit mod

 
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rowil(at)clara.net
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PostPosted: Sat Sep 23, 2006 1:45 pm    Post subject: wing conduit mod Reply with quote

I just checked the PFA website for the list of "standard" mods, and
don't see anything there about wing conduits.

I think I'd like to install conduit before I close the wing, not just
for the possibility of wingtip lights or strobes, but also because
the conduit can provide a very handy hole to insert a support when
turning the wing over.

Does anyone know if there is a "standard" mod in the pipeline? Or
indeed has anyone in UK got wing conduits as an approved mod? Or is
it a "non-mod"?

regards

Rowland
(actually thinking about aeroplane-building again!)
--
| Rowland Carson PFA #16532 http://home.clara.net/rowil/aviation/
| 750 hours building Europa #435 G-ROWI e-mail <rowil(at)clara.net>


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fklein(at)orcasonline.com
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PostPosted: Sat Sep 23, 2006 2:45 pm    Post subject: wing conduit mod Reply with quote

Rowland,

w/o regard to PFA issues, I used some feather-light plastic irrigation
pipe from a garden shop. My hunch is that it would not be robust enough
to serve as a wing rotator support and that function, if desired would
be best dealt w/ separately. I'm unaware of any "standard" mod.

Fred
A194

On Saturday, September 23, 2006, at 01:31 PM, Rowland Carson wrote:

Quote:


I just checked the PFA website for the list of "standard" mods, and
don't see anything there about wing conduits.

I think I'd like to install conduit before I close the wing, not just
for the possibility of wingtip lights or strobes, but also because the
conduit can provide a very handy hole to insert a support when turning
the wing over.

Does anyone know if there is a "standard" mod in the pipeline? Or
indeed has anyone in UK got wing conduits as an approved mod? Or is it
a "non-mod"?

regards

Rowland


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steven.pitt2(at)ntlworld.
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PostPosted: Sat Sep 23, 2006 10:34 pm    Post subject: wing conduit mod Reply with quote

Rowland, I believe Ian Rickard has details of a conduit fitting which we
have used in our aircraft to our inspectors satisfaction.
Regrds
Steve Pitt


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g-iani(at)ntlworld.com
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PostPosted: Sun Sep 24, 2006 1:29 am    Post subject: wing conduit mod Reply with quote

Rowland

"I just checked the PFA website for the list of "standard" mods, and
don't see anything there about wing conduits."

You are right. Jeremy Davy has a mod (10713) which I started to convert
into a standard mod last year. As the eelier standard mods had
disappeared into a "Francis hole" ( This is a black hole that does not
have an event horizon for the physics buffs) I stopped work on it.

At the meeting I had with Francis on 29 March 2006 it was agreed
(Rowland you have had a copy of the minutes of this meeting) that there
was no need for a standard mod for this as Francis is satisfied that it
is cover by "standard aircraft practice" (otherwise know as a "non
mod"). So carry no, just carry on as long as your inspector is happy.

"I think I'd like to install conduit before I close the wing, not just
for the possibility of wingtip lights or strobes"

Yes and also remember that you will need the conduit if your pitot and
static pipes become brittle and need replacing.

"also because the conduit can provide a very handy hole to insert a
support when turning the wing over"

Well not so much the conduit but a hole in the wing tip. I have a
reinforced hole her which is finally used as the nav light mount but it
was very handy (with a piece of curtain pole that happened to be the
correct diameter inserted) for handling and rotating the wing during
finishing and spraying.

If you want to see what others have done I can send you some pictures
off list.
Ian Rickard #505 G-IANI XS Trigear
Europa Club Mods Rep (Trigear)
e-mail mods(at)europaclub.org.uk
or direct g-iani(at)ntlworld.com


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M.Grass(at)comcast.net
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PostPosted: Sun Sep 24, 2006 8:44 am    Post subject: wing conduit mod Reply with quote

To our friends on the east side of the pond.

What is the typical opinion of the PFA inspectors on the wing conduit and
pitot/static/stall warner lines. Do you have to reinforce where holes are
made in the ribs? I question this because I believe (and not know) that the
middle portion of the rib is only caring negligible loads. This is where our
friends in the flying aluminum cans cut there holes to make the structure
more lightweight. My intension is to run 2 1/4 inch aluminum lines for pitot
etc and an about 1/2 inch conduit for electrical supply.

Best regards

Michael Grass
A266 Trigear / 914/ Woodcomp VP
Detroit, Mi
---


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NevEyre(at)aol.com
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PostPosted: Sun Sep 24, 2006 9:38 am    Post subject: wing conduit mod Reply with quote

Hi,
The solution worked out by Andy Draper / Barry Mellors was a 2 ply Bid ''donut ring'' around the hole on each rib, [ one side only ], Make the diameter 2'' bigger than the hole.
Get the orientation of each ply 45 degrees apart.
Easy way is wet the two plies on plastic, cut out the discs,stick it on the smooth side of the rib [ scuff it first ? ! ], when it has cured, drill the hole.
Main objective was to prevent the rib from '' tearing''.
Start at the root rib half way between the spar and drag pin, at half chord position, as you work outboard, get lower in the ribs, so the conduit will pass under the aileron pushrod, then sweep it forward as it goes thru' the last rib, and Bid the conduit to the end of the spar.
Where it passes thru the double rib, it will be close to the lower skin, the ''donut'' will lap onto the skin itself.
The last two bays are far enough apart that it helps to support the conduit with a piece of foam, and put a Bid lay up over it ,onto the skin, half way along.
Scuff and flox the conduit at each rib, I tend to put a Bid tape on the inside of the root rib, to keep it in place.
Cheers,
Nev.
[quote][b]


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fklein(at)orcasonline.com
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PostPosted: Sun Sep 24, 2006 11:35 am    Post subject: wing conduit mod Reply with quote

Michael,

The alum. acft. ribs w/ which I am familiar have flanged lightening
holes...the pre-formed flange functioning as a web stiffener. You are
of course correct w/ regard to loads being "negligible" in this area.

Fred
A194

On Sunday, September 24, 2006, at 09:37 AM, Michael Grass wrote:

Quote:

<M.Grass(at)comcast.net>

I question this because I believe (and not know) that the middle
portion of the rib is only caring negligible loads. This is where our
friends in the flying aluminum cans cut there holes to make the
structure more lightweight.


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