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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
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				 Posted: Sat Nov 03, 2018 10:49 pm    Post subject: HKS / Firestar STATIC THRUST test | 
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				Today was first engine run (after my recent mods). My modifications since last test flight were:
 
 1) Move oil cooler from top surface of the wing down to 12 inches under the wing.
 2) Move oil reservoir tank down underneath the wing.
 3) Fabricate a "solid" cover for the center section so that no air could "leak" or flow upwards form the bottom to the top of the wing (causing drag and bad airflow into the prop)
 4) Move the fuel tank forward so it is now under the center of gravity, so that the aircraft CG is not near the aft end of the CG rrange.
 
 On this test run, we were finally able to do a static thrust measurement.
 
 At 5850 RPM on the ground, the giant spring scale registered 250 pounds of thrust. The engine is nominally 58-60HP at its redline of 6200 RPM, which means I was making 94% of max RPM. This was with a 3 blade wide chord propeller, 65 inch diameter, with 11 degrees of pitch measured at the tip.
 
 So the purpose of this Kolb List post is to solicit data/opinion/experience from Kolbers who have measured the static thrust on their Rotax 503, 532, and 582 engines and similar. I have NO IDEA if 250 pounds of thrust is a little, a lot, average, below average, or incredible for a Firestar 2.
 
 Kolbers...how does 250 pounds of thrust compare to what static thrust YOU measured with your 503/532/582 on a Kolb?
 
 Does 250 pounds of thrust seem correct for a "60HP class" engine... somewhere between the 503 and 582?
 
 How many pounds of thrust do YOU think is appropriate or acceptable for Kolb being set up for short takeoff performance? 
 
 The next step is to finalize the center section cover (I made four or five of them trying to come up with what would work best). Finally went with thin aluminum sheet metal and Velcro. Once this is all finalized and installed, I can resume my test flying, and see if this made enough difference to raise the cruise speed to 65MPH.
 
 Once I get to 63-65 MPH I can reduce drag using the streamlilned strut fairings (from Dennis Carley / U-Fly-it) and work on all of the little drag redusing things that Jack Hart has documented on his Firefly. Hopefully I can get my Firestar up to the 68-72 MPH cruise speed that Larry C is getting on his Firestar / HKS setup.
 
 Larry and I both have the same large bush tires and Firestar 2 airframe. I have a different gearbox and longer landing gear legs than Larry does.
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
  |  | - The Matronics Kolb-List Email Forum - |  |   |  Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
 
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		John Hauck
 
  
  Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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				 Posted: Sun Nov 04, 2018 6:52 am    Post subject: HKS / Firestar STATIC THRUST test | 
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				I do things a little different, but it has all worked out pretty well in the end.
 
 New engine and/or prop, perform static runs to get the prop pitch in the ball park.  I don't concern myself with what the static thrust numbers are.  Never did a static thrust test on any of my Kolbs.
 
 Go fly straight and level, wide open throttle.  Keep adjusting prop pitch until I can just bump the red line at WOT, straight and level flight.  
 
 That exercise gives me the best climb/cruise.  I don't need to adjust for best short field, climb performance.  I will have it.  That is the nature of Kolb flight performance.  If you over pitch you will have less climb and cruise.  Under pitch and you are spinning your wheels, wasting power.
 
 Unless Bill B's FSII is not remotely configured like Larry C's FSII, it should have very similar performance figures.  A little longer main gear legs and bigger tires aren't going to make much difference.  On one flight to Alaska I traded my 8X6 tires for 6X6 to get a little more cruise speed.  Couldn't detect any difference in performance.  Same results going from a Maule 8" Tundra Tail Wheel to a Maule 6" solid rubber tail wheel.  No difference.
 
 One thing that will add a lot of drag to a Kolb is loose fabric.  There are a lot of Kolbs out there that don't have "really" tight fabric.  Fabric has almost a rubbery feel.  I shrink the fabric on my aircraft extra tight.  Fabric feels like a drum head.  All three of my Kolbs have had respectable cruise speed too.
 
 john h
 mkIII
 Titus, Alabama
 
 --
 
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  _________________ John Hauck
 
MKIII/912ULS
 
hauck's holler
 
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		lcottrell
 
  
  Joined: 29 May 2006 Posts: 1494 Location: Jordan Valley, Or
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				 Posted: Sun Nov 04, 2018 8:16 am    Post subject: HKS / Firestar STATIC THRUST test | 
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				I can't add much of anything to what John said, since most of my knowledge comes from John in the first place. One thing I can add is that the increase in airspeed comes from cleaning up the drag-  strut fairings, gear legs etc.
 Anxiously waiting to hear how the plane is going to fly.
 Larry
 On Sun, Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Today was first engine run (after my recent mods). My modifications since last test flight were:
  
  1) Move oil cooler from top surface of the wing down to 12 inches under the wing.
  2) Move oil reservoir tank down underneath the wing.
  3) Fabricate a "solid" cover for the center section so that no air could "leak" or flow upwards form the bottom to the top of the wing (causing drag and bad airflow into the prop)
  4) Move the fuel tank forward so it is now under the center of gravity, so that the aircraft CG is not near the aft end of the CG rrange.
  
  On this test run, we were finally able to do a static thrust measurement.
  
  At 5850 RPM on the ground, the giant spring scale registered 250 pounds of thrust. The engine is nominally 58-60HP at its redline of 6200 RPM, which means I was making 94% of max RPM. This was with a 3 blade wide chord propeller, 65 inch diameter, with 11 degrees of pitch measured at the tip.
  
  So the purpose of this Kolb List post is to solicit data/opinion/experience from Kolbers who have measured the static thrust on their Rotax 503, 532, and 582 engines and similar. I have NO IDEA if 250 pounds of thrust is a little, a lot, average, below average, or incredible for a Firestar 2.
  
  Kolbers...how does 250 pounds of thrust compare to what static thrust YOU measured with your 503/532/582 on a Kolb?
  
  Does 250 pounds of thrust seem correct for a "60HP class" engine.. somewhere between the 503 and 582?
  
  How many pounds of thrust do YOU think is appropriate or acceptable for Kolb being set up for short takeoff performance? 
  
  The next step is to finalize the center section cover (I made four or five of them trying to come up with what would work best). Finally went with thin aluminum sheet metal and Velcro. Once this is all finalized and installed, I can resume my test flying, and see if this made enough difference to raise the cruise speed to 65MPH.
  
  Once I get to 63-65 MPH I can reduce drag using the streamlilned strut fairings (from Dennis Carley / U-Fly-it) and work on all of the little drag redusing things that Jack Hart has documented on his Firefly. Hopefully I can get my Firestar up to the 68-72 MPH cruise speed that Larry C is getting on his Firestar / HKS setup.
  
  Larry and I both have the same large bush tires and Firestar 2 airframe. I have a different gearbox and longer landing gear legs than Larry does.
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  
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 The older I get, the less tolerant I am of those who are intolerant of others.
 
 
 If you forward this email, or any part of it, please remove my email address before sending.
 
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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
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				 Posted: Sun Nov 04, 2018 11:56 pm    Post subject: HKS / Firestar STATIC THRUST test | 
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				My aircraft is close but not identical to Larry C's Firestar.
 
 I have longer landing gear legs, maybe 8 or 10 inches more steel tube on each side sticking out in the breeze.
 
 I have a shorter windshield than Larry. His comes back almost to the pilot's shoulders (from the photos I've seen). Mine comes back to the pilot's knees.
 
 Larry has streamlined struts and fairings. In my initial test flights, my aircraft did NOT have the streamlined struts or fairings, and no fairings on the gear legs either. Many many Kolbers have said that these streamlined struts and gear legs will give you 5-7 MPH. My airplane is 20 MPH slower than his. So the strut fairings will NOT make up that difference.
 
 My exhaust system is totally different than Larry's. He has the stock HKS system above the wing, with a small speed fairing behind the big can. Mine is a long 2-into-1 behind and below the fuselage, with a long thin muffler parallel to the tailboom.
 
 I have the 3.47-to-1 gearbox. Larry has the 2.58-to-1.
 
 Larry has a "solid" fairing over the center section, top surface only. In my test flights I had big holes in this fairing/cover where the oil cooler air came out and the cover was not solid. The rear half of the wing was a "bottom surface" cover only.The leading edge was top and bottom surface back to the thickest part of the airfoil  on mine. Then it was bottom-only from there back to the rear.
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
 --------------------------------------------
 On Sun, 11/4/18, John Hauck <jhauck(at)elmore.rr.com> wrote:
 
  Subject: RE: HKS / Firestar STATIC THRUST test
  To: kolb-list(at)matronics.com
  Date: Sunday, November 4, 2018, 6:52 AM
  
  
  Hauck" <jhauck(at)elmore.rr.com>
  
  I do things a little different, but it
  has all worked out pretty well in the end.
  
  New engine and/or prop, perform static
  runs to get the prop pitch in the ball park.  I don't
  concern myself with what the static thrust numbers
  are.  Never did a static thrust test on any of my
  Kolbs.
  
  Go fly straight and level, wide open
  throttle.  Keep adjusting prop pitch until I can just
  bump the red line at WOT, straight and level flight.  
  
  That exercise gives me the best
  climb/cruise.  I don't need to adjust for best short
  field, climb performance.  I will have it.  That
  is the nature of Kolb flight performance.  If you over
  pitch you will have less climb and cruise.  Under pitch
  and you are spinning your wheels, wasting power.
  
  Unless Bill B's FSII is not remotely
  configured like Larry C's FSII, it should have very similar
  performance figures.  A little longer main gear legs
  and bigger tires aren't going to make much difference. 
  On one flight to Alaska I traded my 8X6 tires for 6X6 to get
  a little more cruise speed.  Couldn't detect any
  difference in performance.  Same results going from a
  Maule 8" Tundra Tail Wheel to a Maule 6" solid rubber tail
  wheel.  No difference.
  
  One thing that will add a lot of drag
  to a Kolb is loose fabric.  There are a lot of Kolbs
  out there that don't have "really" tight fabric. 
  Fabric has almost a rubbery feel.  I shrink the fabric
  on my aircraft extra tight.  Fabric feels like a drum
  head.  All three of my Kolbs have had respectable
  cruise speed too.
  
  john h
  mkIII
  Titus, Alabama
  
  
  
  --
 
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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 12:07 am    Post subject: HKS / Firestar STATIC THRUST test | 
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				Hi Larry,
 
 What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
 
 I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
 
 1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
 
 2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours.
 
 3) Trade my engine for another engine that has a 2.58 gearbox
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
 --------------------------------------------
 On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com> wrote:
 
  Subject: Re: HKS / Firestar STATIC THRUST test
  To: "kolb-list(at)matronics.com" <kolb-list(at)matronics.com>
  Date: Sunday, November 4, 2018, 8:16 AM
  
  I can't add much
  of anything to what John said, since most of my knowledge
  comes from John in the first place. One thing I can add is
  that the increase in airspeed comes from cleaning up the
  drag-  strut fairings, gear legs etc.
  Anxiously waiting to
  hear how the plane is going to fly.Larry
  On Sun,
  Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net>
  wrote:
  
  Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  Today was first engine run (after my recent mods). My
  modifications since last test flight were:
  
  
  
  1) Move oil cooler from top surface of the wing down to 12
  inches under the wing.
  
  2) Move oil reservoir tank down underneath the wing.
  
  3) Fabricate a "solid" cover for the center
  section so that no air could "leak" or flow
  upwards form the bottom to the top of the wing (causing drag
  and bad airflow into the prop)
  
  4) Move the fuel tank forward so it is now under the center
  of gravity, so that the aircraft CG is not near the aft end
  of the CG rrange.
  
  
  
  On this test run, we were finally able to do a static thrust
  measurement.
  
  
  
  At 5850 RPM on the ground, the giant spring scale registered
  250 pounds of thrust. The engine is nominally 58-60HP at its
  redline of 6200 RPM, which means I was making 94% of max
  RPM. This was with a 3 blade wide chord propeller, 65 inch
  diameter, with 11 degrees of pitch measured at the tip.
  
  
  
  So the purpose of this Kolb List post is to solicit
  data/opinion/experience from Kolbers who have measured the
  static thrust on their Rotax 503, 532, and 582 engines and
  similar. I have NO IDEA if 250 pounds of thrust is a little,
  a lot, average, below average, or incredible for a Firestar
  2.
  
  
  
  Kolbers...how does 250 pounds of thrust compare to what
  static thrust YOU measured with your 503/532/582 on a Kolb?
  
  
  
  Does 250 pounds of thrust seem correct for a "60HP
  class" engine... somewhere between the 503 and 582?
  
  
  
  How many pounds of thrust do YOU think is appropriate or
  acceptable for Kolb being set up for short takeoff
  performance? 
  
  
  
  The next step is to finalize the center section cover (I
  made four or five of them trying to come up with what would
  work best). Finally went with thin aluminum sheet metal and
  Velcro. Once this is all finalized and installed, I can
  resume my test flying, and see if this made enough
  difference to raise the cruise speed to 65MPH.
  
  
  
  Once I get to 63-65 MPH I can reduce drag using the
  streamlilned strut fairings (from Dennis Carley / U-Fly-it)
  and work on all of the little drag redusing things that Jack
  Hart has documented on his Firefly. Hopefully I can get my
  Firestar up to the 68-72 MPH cruise speed that Larry C is
  getting on his Firestar / HKS setup.
  
  
  
  Larry and I both have the same large bush tires and Firestar
  2 airframe. I have a different gearbox and longer landing
  gear legs than Larry does.
  
  
  
  Bill Berle
  
  www.ezflaphandle.com 
  - safety & performance upgrade for light aircraft
  
  www.grantstar.net    
        - winning proposals for non-profit and for-profit
  entities
  
  
  
  
  
  ===========
  
  br>
  fts!)
  
  r>
  >
  e.com" rel="noreferrer"
  target="_blank">www.mypilotstore.com
  
  rel="noreferrer"
  target="_blank">http://www.matronics.com/contribution
  
            -Matt Dralle, List Admin.
  
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  -List" rel="noreferrer"
  target="_blank">http://www.matronics.com/Navigator?Kolb-List
  
  ===========
  
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  target="_blank">http://forums.matronics.com
  
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  errer"
  target="_blank">http://wiki.matronics.com
  
  ===========
  
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  rel="noreferrer"
  target="_blank">http://www.matronics.com/contribution
  
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  -- 
  The
  older I get, the less tolerant I am of those who are
  intolerant of others.
  If you forward this email, or any part of
  it, please remove my email address before sending.
 
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		John Hauck
 
  
  Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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				 Posted: Mon Nov 05, 2018 5:46 am    Post subject: HKS / Firestar STATIC THRUST test | 
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  | 
			 
			
				Bill B,
 
 Did you ever do an actual in flight prop pitch check, WOT, straight and level, just bump the red line?
 
 john h
 mkIII
 Titus, Alabama
 
 
 --
 
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  http://www.matronics.com/Navigator?Kolb-List |  
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  _________________ John Hauck
 
MKIII/912ULS
 
hauck's holler
 
Titus, Alabama | 
			 
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		neilsenrm(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 6:40 am    Post subject: HKS / Firestar STATIC THRUST test | 
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  | 
			 
			
				Bill
 How about adjusting the wing angle of attack to get your plane flying level? "When you have eliminated all other possibilities then the answer no matter how improbable must be the answer".
 Rick Neilsen
 Redrive VW Powered MKIIIC
 On Mon, Nov 5, 2018 at 3:08 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Hi Larry,
  
  What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
  
  I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
  
  1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
  
  2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours.
  
  3) Trade my engine for another engine that has a 2.58 gearbox
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  --------------------------------------------
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  
   Subject: Re: HKS / Firestar STATIC THRUST test
   To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)" <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
   Date: Sunday, November 4, 2018, 8:16 AM
  
   I can't add much
   of anything to what John said, since most of my knowledge
   comes from John in the first place. One thing I can add is
   that the increase in airspeed comes from cleaning up the
   drag-  strut fairings, gear legs etc.
   Anxiously waiting to
   hear how the plane is going to fly.Larry
   On Sun,
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
   wrote:
   --> Kolb-List message posted by:
   Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
   Today was first engine run (after my recent mods). My
   modifications since last test flight were:
  
  
  
   1) Move oil cooler from top surface of the wing down to 12
   inches under the wing.
  
   2) Move oil reservoir tank down underneath the wing.
  
   3) Fabricate a "solid" cover for the center
   section so that no air could "leak" or flow
   upwards form the bottom to the top of the wing (causing drag
   and bad airflow into the prop)
  
   4) Move the fuel tank forward so it is now under the center
   of gravity, so that the aircraft CG is not near the aft end
   of the CG rrange.
  
  
  
   On this test run, we were finally able to do a static thrust
   measurement.
  
  
  
   At 5850 RPM on the ground, the giant spring scale registered
   250 pounds of thrust. The engine is nominally 58-60HP at its
   redline of 6200 RPM, which means I was making 94% of max
   RPM. This was with a 3 blade wide chord propeller, 65 inch
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
   So the purpose of this Kolb List post is to solicit
   data/opinion/experience from Kolbers who have measured the
   static thrust on their Rotax 503, 532, and 582 engines and
   similar. I have NO IDEA if 250 pounds of thrust is a little,
   a lot, average, below average, or incredible for a Firestar
   2.
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
   static thrust YOU measured with your 503/532/582 on a Kolb?
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
   class" engine... somewhere between the 503 and 582?
  
  
  
   How many pounds of thrust do YOU think is appropriate or
   acceptable for Kolb being set up for short takeoff
   performance? 
  
  
  
   The next step is to finalize the center section cover (I
   made four or five of them trying to come up with what would
   work best). Finally went with thin aluminum sheet metal and
   Velcro. Once this is all finalized and installed, I can
   resume my test flying, and see if this made enough
   difference to raise the cruise speed to 65MPH.
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
   streamlilned strut fairings (from Dennis Carley / U-Fly-it)
   and work on all of the little drag redusing things that Jack
   Hart has documented on his Firefly. Hopefully I can get my
   Firestar up to the 68-72 MPH cruise speed that Larry C is
   getting on his Firestar / HKS setup.
  
  
  
   Larry and I both have the same large bush tires and Firestar
   2 airframe. I have a different gearbox and longer landing
   gear legs than Larry does.
  
  
  
   Bill Berle
  
   www.ezflaphandle.com 
   - safety & performance upgrade for light aircraft
  
   www.grantstar.net    
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		lcottrell
 
  
  Joined: 29 May 2006 Posts: 1494 Location: Jordan Valley, Or
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				 Posted: Mon Nov 05, 2018 7:05 am    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				58 to 60 would be the "normal" speed without any "improvements" made to clean it up.
 Larry
 On Mon, Nov 5, 2018 at 1:08 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Hi Larry,
  
  What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
  
  I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
  
  1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
  
  2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours.
  
  3) Trade my engine for another engine that has a 2.58 gearbox
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  --------------------------------------------
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  
   Subject: Re: HKS / Firestar STATIC THRUST test
   To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)" <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
   Date: Sunday, November 4, 2018, 8:16 AM
  
   I can't add much
   of anything to what John said, since most of my knowledge
   comes from John in the first place. One thing I can add is
   that the increase in airspeed comes from cleaning up the
   drag-  strut fairings, gear legs etc.
   Anxiously waiting to
   hear how the plane is going to fly.Larry
   On Sun,
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
   wrote:
   --> Kolb-List message posted by:
   Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
   Today was first engine run (after my recent mods). My
   modifications since last test flight were:
  
  
  
   1) Move oil cooler from top surface of the wing down to 12
   inches under the wing.
  
   2) Move oil reservoir tank down underneath the wing.
  
   3) Fabricate a "solid" cover for the center
   section so that no air could "leak" or flow
   upwards form the bottom to the top of the wing (causing drag
   and bad airflow into the prop)
  
   4) Move the fuel tank forward so it is now under the center
   of gravity, so that the aircraft CG is not near the aft end
   of the CG rrange.
  
  
  
   On this test run, we were finally able to do a static thrust
   measurement.
  
  
  
   At 5850 RPM on the ground, the giant spring scale registered
   250 pounds of thrust. The engine is nominally 58-60HP at its
   redline of 6200 RPM, which means I was making 94% of max
   RPM. This was with a 3 blade wide chord propeller, 65 inch
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
   So the purpose of this Kolb List post is to solicit
   data/opinion/experience from Kolbers who have measured the
   static thrust on their Rotax 503, 532, and 582 engines and
   similar. I have NO IDEA if 250 pounds of thrust is a little,
   a lot, average, below average, or incredible for a Firestar
   2.
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
   static thrust YOU measured with your 503/532/582 on a Kolb?
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
   class" engine... somewhere between the 503 and 582?
  
  
  
   How many pounds of thrust do YOU think is appropriate or
   acceptable for Kolb being set up for short takeoff
   performance? 
  
  
  
   The next step is to finalize the center section cover (I
   made four or five of them trying to come up with what would
   work best). Finally went with thin aluminum sheet metal and
   Velcro. Once this is all finalized and installed, I can
   resume my test flying, and see if this made enough
   difference to raise the cruise speed to 65MPH.
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
   streamlilned strut fairings (from Dennis Carley / U-Fly-it)
   and work on all of the little drag redusing things that Jack
   Hart has documented on his Firefly. Hopefully I can get my
   Firestar up to the 68-72 MPH cruise speed that Larry C is
   getting on his Firestar / HKS setup.
  
  
  
   Larry and I both have the same large bush tires and Firestar
   2 airframe. I have a different gearbox and longer landing
   gear legs than Larry does.
  
  
  
   Bill Berle
  
   www.ezflaphandle.com 
   - safety & performance upgrade for light aircraft
  
   www.grantstar.net    
         - winning proposals for non-profit and for-profit
   entities
  
  
  
  
  
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   target="_blank">www.mypilotstore.com
  
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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 8:15 am    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				One time I left the traffic pattern and let it "settle down" into a long distance cruise. I spent a little time at WOT and it was able to go redline (6200). It might have been able to go a little over but I pulled it back before it got any farther. However I do not have a lot of faith in this test since it was only briefly done and a lot of other stuff was going on, trim issues in the pitch axis and yaw axis, etc.
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
 --------------------------------------------
 On Mon, 11/5/18, John Hauck <jhauck(at)elmore.rr.com> wrote:
 
  Subject: RE: HKS / Firestar STATIC THRUST test
  To: kolb-list(at)matronics.com
  Date: Monday, November 5, 2018, 5:43 AM
  
  
  Hauck" <jhauck(at)elmore.rr.com>
  
  Bill B,
  
  Did you ever do an actual in flight
  prop pitch check, WOT, straight and level, just bump the red
  line?
  
  john h
  mkIII
  Titus, Alabama
  
  
  
  
  --
 
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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 8:34 am    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				Hi Rick, I did speak to Duane at Kolb a few times to verify the proper measurements of the wing and tail incidence. My wings sit on the fuselage at the correct angle within a small fraction. My tailboom (fuselage tube) is at the correct angle because that is set at the factory when they weld the fuselage jig. My horizontal tail started out at the correct angle (per Duane's measurement and the plans) and I had to raise the tail in order for it to fly level. 
 
 Since then, John H and several other Kolbers were not happy with the LE of the tail being raised up, so I moved the fuel tank forward, so I can start lowering the tail back down towards the "normal" setting.
 
 I am not certain what the "level flight" measurement is on the Firestar. I cannot recall if anyone has an official concrete number "the bottom of the wing has to be X degrees to the horizon for level flight". 
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
 --------------------------------------------
 On Mon, 11/5/18, Rick Neilsen <neilsenrm(at)gmail.com> wrote:
 
  Subject: Re: HKS / Firestar STATIC THRUST test
  To: "kolb-list(at)matronics.com" <kolb-list(at)matronics.com>
  Date: Monday, November 5, 2018, 6:40 AM
  
  Bill
  How about adjusting the wing angle
  of attack to get your plane flying level? "When you
  have eliminated all other possibilities then the answer no
  matter how improbable must be the answer".
  Rick NeilsenRedrive VW Powered
  MKIIIC
  On Mon,
  Nov 5, 2018 at 3:08 AM Bill Berle <victorbravo(at)sbcglobal.net>
  wrote:
  
  Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  Hi Larry,
  
  
  
  What was the cruising speed you got from your HKS/Firestar
  BEFORE the strut fairings, gear leg fairings, etc?
  
  
  
  I have only a few possibilities left if the
  "solid" center section fairing does not get me up
  to 60 MPH without the fairings:
  
  
  
  1) Modify the intake maniforlds or use the
  "straight" intakes like yours, to point the
  carburetors forward into the airflow. Mine are the other
  curved type and my carburetors face rearward. This puts a
  little bit of suction at the carb inlet from forward speed
  AND the inlet be ing in the "suction" area in
  front of the prop.
  
  
  
  2) Remove the entire exhaust system to mount the stock HKS
  exhaust. This will be difficult because my engine is lower
  on the mount plate than yours.
  
  
  
  3) Trade my engine for another engine that has a 2.58
  gearbox
  
  
  
  Bill Berle
  
  www.ezflaphandle.com 
  - safety & performance upgrade for light aircraft
  
  www.grantstar.net    
        - winning proposals for non-profit and for-profit
  entities
  
  
  
  --------------------------------------------
  
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com>
  wrote:
  
  
  
   Subject: Re: HKS / Firestar STATIC THRUST test
  
   To: "kolb-list(at)matronics.com"
  <kolb-list(at)matronics.com>
  
   Date: Sunday, November 4, 2018, 8:16 AM
  
  
  
   I can't add much
  
   of anything to what John said, since most of my knowledge
  
   comes from John in the first place. One thing I can add
  is
  
   that the increase in airspeed comes from cleaning up the
  
   drag-  strut fairings, gear legs etc.
  
   Anxiously waiting to
  
   hear how the plane is going to fly.Larry
  
   On Sun,
  
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net>
  
   wrote:
  
   
  
   Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  
  
  
  
   Today was first engine run (after my recent mods). My
  
   modifications since last test flight were:
  
  
  
  
  
  
  
   1) Move oil cooler from top surface of the wing down to
  12
  
   inches under the wing.
  
  
  
   2) Move oil reservoir tank down underneath the wing.
  
  
  
   3) Fabricate a "solid" cover for the center
  
   section so that no air could "leak" or flow
  
   upwards form the bottom to the top of the wing (causing
  drag
  
   and bad airflow into the prop)
  
  
  
   4) Move the fuel tank forward so it is now under the
  center
  
   of gravity, so that the aircraft CG is not near the aft
  end
  
   of the CG rrange.
  
  
  
  
  
  
  
   On this test run, we were finally able to do a static
  thrust
  
   measurement.
  
  
  
  
  
  
  
   At 5850 RPM on the ground, the giant spring scale
  registered
  
   250 pounds of thrust. The engine is nominally 58-60HP at
  its
  
   redline of 6200 RPM, which means I was making 94% of max
  
   RPM. This was with a 3 blade wide chord propeller, 65
  inch
  
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
  
  
  
  
   So the purpose of this Kolb List post is to solicit
  
   data/opinion/experience from Kolbers who have measured
  the
  
   static thrust on their Rotax 503, 532, and 582 engines
  and
  
   similar. I have NO IDEA if 250 pounds of thrust is a
  little,
  
   a lot, average, below average, or incredible for a
  Firestar
  
   2.
  
  
  
  
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
  
   static thrust YOU measured with your 503/532/582 on a
  Kolb?
  
  
  
  
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
  
   class" engine... somewhere between the 503 and 582?
  
  
  
  
  
  
  
   How many pounds of thrust do YOU think is appropriate or
  
   acceptable for Kolb being set up for short takeoff
  
   performance? 
  
  
  
  
  
  
  
   The next step is to finalize the center section cover (I
  
   made four or five of them trying to come up with what
  would
  
   work best). Finally went with thin aluminum sheet metal
  and
  
   Velcro. Once this is all finalized and installed, I can
  
   resume my test flying, and see if this made enough
  
   difference to raise the cruise speed to 65MPH.
  
  
  
  
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
  
   streamlilned strut fairings (from Dennis Carley /
  U-Fly-it)
  
   and work on all of the little drag redusing things that
  Jack
  
   Hart has documented on his Firefly. Hopefully I can get
  my
  
   Firestar up to the 68-72 MPH cruise speed that Larry C is
  
   getting on his Firestar / HKS setup.
  
  
  
  
  
  
  
   Larry and I both have the same large bush tires and
  Firestar
  
   2 airframe. I have a different gearbox and longer landing
  
   gear legs than Larry does.
  
  
  
  
  
  
  
   Bill Berle
  
  
  
   www.ezflaphandle.com 
  
   - safety & performance upgrade for light aircraft
  
  
  
   www.grantstar.net    
  
         - winning proposals for non-profit and
  for-profit
  
   entities
  
  
  
  
  
  
  
  
  
  
  
   ===========
  
  
  
   br>
  
   fts!)
  
  
  
   r>
  
   >
  
   e.com"
  rel="noreferrer"
  
   target="_blank">www.mypilotstore.com
  
  
  
   rel="noreferrer"
  
   target="_blank">http://www.matronics.com/contribution
  
  
  
             -Matt Dralle, List Admin.
  
  
  
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   -- 
  
   The
  
   older I get, the less tolerant I am of those who are
  
   intolerant of others.
  
   If you forward this email, or any part of
  
   it, please remove my email address before sending.
  
  
  
  
  
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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Nov 05, 2018 8:39 am    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				Thank you! This now gives me a reasonable target for solving my "wierd" Bill-only problems. Once I can get to this speed, I know I have a Kolb that is performing "normally" (at least compared to aonther HKS Firestar), and THEN I can start reducing drag with fairings and clean-up.
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
 --------------------------------------------
 On Mon, 11/5/18, Larry Cottrell <lcottrell1020(at)gmail.com> wrote:
 
  Subject: Re: HKS / Firestar STATIC THRUST test
  To: "kolb-list(at)matronics.com" <kolb-list(at)matronics.com>
  Date: Monday, November 5, 2018, 7:05 AM
  
  58 to 60 would be
  the "normal" speed without any
  "improvements" made to clean it up.Larry
  On Mon,
  Nov 5, 2018 at 1:08 AM Bill Berle <victorbravo(at)sbcglobal.net>
  wrote:
  
  Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  Hi Larry,
  
  
  
  What was the cruising speed you got from your HKS/Firestar
  BEFORE the strut fairings, gear leg fairings, etc?
  
  
  
  I have only a few possibilities left if the
  "solid" center section fairing does not get me up
  to 60 MPH without the fairings:
  
  
  
  1) Modify the intake maniforlds or use the
  "straight" intakes like yours, to point the
  carburetors forward into the airflow. Mine are the other
  curved type and my carburetors face rearward. This puts a
  little bit of suction at the carb inlet from forward speed
  AND the inlet be ing in the "suction" area in
  front of the prop.
  
  
  
  2) Remove the entire exhaust system to mount the stock HKS
  exhaust. This will be difficult because my engine is lower
  on the mount plate than yours.
  
  
  
  3) Trade my engine for another engine that has a 2.58
  gearbox
  
  
  
  Bill Berle
  
  www.ezflaphandle.com 
  - safety & performance upgrade for light aircraft
  
  www.grantstar.net    
        - winning proposals for non-profit and for-profit
  entities
  
  
  
  --------------------------------------------
  
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com>
  wrote:
  
  
  
   Subject: Re: HKS / Firestar STATIC THRUST test
  
   To: "kolb-list(at)matronics.com"
  <kolb-list(at)matronics.com>
  
   Date: Sunday, November 4, 2018, 8:16 AM
  
  
  
   I can't add much
  
   of anything to what John said, since most of my knowledge
  
   comes from John in the first place. One thing I can add
  is
  
   that the increase in airspeed comes from cleaning up the
  
   drag-  strut fairings, gear legs etc.
  
   Anxiously waiting to
  
   hear how the plane is going to fly.Larry
  
   On Sun,
  
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net>
  
   wrote:
  
   
  
   Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  
  
  
  
   Today was first engine run (after my recent mods). My
  
   modifications since last test flight were:
  
  
  
  
  
  
  
   1) Move oil cooler from top surface of the wing down to
  12
  
   inches under the wing.
  
  
  
   2) Move oil reservoir tank down underneath the wing.
  
  
  
   3) Fabricate a "solid" cover for the center
  
   section so that no air could "leak" or flow
  
   upwards form the bottom to the top of the wing (causing
  drag
  
   and bad airflow into the prop)
  
  
  
   4) Move the fuel tank forward so it is now under the
  center
  
   of gravity, so that the aircraft CG is not near the aft
  end
  
   of the CG rrange.
  
  
  
  
  
  
  
   On this test run, we were finally able to do a static
  thrust
  
   measurement.
  
  
  
  
  
  
  
   At 5850 RPM on the ground, the giant spring scale
  registered
  
   250 pounds of thrust. The engine is nominally 58-60HP at
  its
  
   redline of 6200 RPM, which means I was making 94% of max
  
   RPM. This was with a 3 blade wide chord propeller, 65
  inch
  
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
  
  
  
  
   So the purpose of this Kolb List post is to solicit
  
   data/opinion/experience from Kolbers who have measured
  the
  
   static thrust on their Rotax 503, 532, and 582 engines
  and
  
   similar. I have NO IDEA if 250 pounds of thrust is a
  little,
  
   a lot, average, below average, or incredible for a
  Firestar
  
   2.
  
  
  
  
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
  
   static thrust YOU measured with your 503/532/582 on a
  Kolb?
  
  
  
  
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
  
   class" engine... somewhere between the 503 and 582?
  
  
  
  
  
  
  
   How many pounds of thrust do YOU think is appropriate or
  
   acceptable for Kolb being set up for short takeoff
  
   performance? 
  
  
  
  
  
  
  
   The next step is to finalize the center section cover (I
  
   made four or five of them trying to come up with what
  would
  
   work best). Finally went with thin aluminum sheet metal
  and
  
   Velcro. Once this is all finalized and installed, I can
  
   resume my test flying, and see if this made enough
  
   difference to raise the cruise speed to 65MPH.
  
  
  
  
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
  
   streamlilned strut fairings (from Dennis Carley /
  U-Fly-it)
  
   and work on all of the little drag redusing things that
  Jack
  
   Hart has documented on his Firefly. Hopefully I can get
  my
  
   Firestar up to the 68-72 MPH cruise speed that Larry C is
  
   getting on his Firestar / HKS setup.
  
  
  
  
  
  
  
   Larry and I both have the same large bush tires and
  Firestar
  
   2 airframe. I have a different gearbox and longer landing
  
   gear legs than Larry does.
  
  
  
  
  
  
  
   Bill Berle
  
  
  
   www.ezflaphandle.com 
  
   - safety & performance upgrade for light aircraft
  
  
  
   www.grantstar.net    
  
         - winning proposals for non-profit and
  for-profit
  
   entities
  
  
  
  
  
  
  
  
  
  
  
   ===========
  
  
  
   br>
  
   fts!)
  
  
  
   r>
  
   >
  
   e.com"
  rel="noreferrer"
  
   target="_blank">www.mypilotstore.com
  
  
  
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   target="_blank">http://www.matronics.com/contribution
  
  
  
             -Matt Dralle, List Admin.
  
  
  
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   -- 
  
   The
  
   older I get, the less tolerant I am of those who are
  
   intolerant of others.
  
   If you forward this email, or any part of
  
   it, please remove my email address before sending.
  
  
  
  
  
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  If you forward this email, or any part of
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		rascaljohn
 
 
  Joined: 02 May 2013 Posts: 23
 
  | 
		
			
				 Posted: Mon Nov 05, 2018 9:48 am    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				I’ve been struggling with getting my 503 dcdi fs ll to turn more than 5900 rpm static with a 62” 3 blade Warpdrive pitched all the way down to 8 1/4 degrees. Good compression, plugs good color, good running except for the low rpm. Has anyone had an ignition timing issue? Is there any adjustment or way to check this?Have not done measured static thrust test but it sure pulls strong against the rope tied to the tail - easily puts the tail up in the air. 
 Previous replies to this same question were “reduce prop pitch till you get 6200 -6300 rpm”
 I’m at 8-1/4deg !?!? 
 
 Sent from my iPhone
 
 On Nov 5, 2018, at 7:05 AM, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  	  | Quote: | 	 		  58 to 60 would be the "normal" speed without any "improvements" made to clean it up.
 Larry
 On Mon, Nov 5, 2018 at 1:08 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Hi Larry,
  
  What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
  
  I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
  
  1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
  
  2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours.
  
  3) Trade my engine for another engine that has a 2.58 gearbox
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  --------------------------------------------
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  
   Subject: Re: HKS / Firestar STATIC THRUST test
   To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)" <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
   Date: Sunday, November 4, 2018, 8:16 AM
  
   I can't add much
   of anything to what John said, since most of my knowledge
   comes from John in the first place. One thing I can add is
   that the increase in airspeed comes from cleaning up the
   drag-  strut fairings, gear legs etc.
   Anxiously waiting to
   hear how the plane is going to fly.Larry
   On Sun,
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
   wrote:
   --> Kolb-List message posted by:
   Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
   Today was first engine run (after my recent mods). My
   modifications since last test flight were:
  
  
  
   1) Move oil cooler from top surface of the wing down to 12
   inches under the wing.
  
   2) Move oil reservoir tank down underneath the wing.
  
   3) Fabricate a "solid" cover for the center
   section so that no air could "leak" or flow
   upwards form the bottom to the top of the wing (causing drag
   and bad airflow into the prop)
  
   4) Move the fuel tank forward so it is now under the center
   of gravity, so that the aircraft CG is not near the aft end
   of the CG rrange.
  
  
  
   On this test run, we were finally able to do a static thrust
   measurement.
  
  
  
   At 5850 RPM on the ground, the giant spring scale registered
   250 pounds of thrust. The engine is nominally 58-60HP at its
   redline of 6200 RPM, which means I was making 94% of max
   RPM. This was with a 3 blade wide chord propeller, 65 inch
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
   So the purpose of this Kolb List post is to solicit
   data/opinion/experience from Kolbers who have measured the
   static thrust on their Rotax 503, 532, and 582 engines and
   similar. I have NO IDEA if 250 pounds of thrust is a little,
   a lot, average, below average, or incredible for a Firestar
   2.
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
   static thrust YOU measured with your 503/532/582 on a Kolb?
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
   class" engine... somewhere between the 503 and 582?
  
  
  
   How many pounds of thrust do YOU think is appropriate or
   acceptable for Kolb being set up for short takeoff
   performance? 
  
  
  
   The next step is to finalize the center section cover (I
   made four or five of them trying to come up with what would
   work best). Finally went with thin aluminum sheet metal and
   Velcro. Once this is all finalized and installed, I can
   resume my test flying, and see if this made enough
   difference to raise the cruise speed to 65MPH.
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
   streamlilned strut fairings (from Dennis Carley / U-Fly-it)
   and work on all of the little drag redusing things that Jack
   Hart has documented on his Firefly. Hopefully I can get my
   Firestar up to the 68-72 MPH cruise speed that Larry C is
   getting on his Firestar / HKS setup.
  
  
  
   Larry and I both have the same large bush tires and Firestar
   2 airframe. I have a different gearbox and longer landing
   gear legs than Larry does.
  
  
  
   Bill Berle
  
   www.ezflaphandle.com 
   - safety & performance upgrade for light aircraft
  
   www.grantstar.net    
         - winning proposals for non-profit and for-profit
   entities
  
  
  
  
  
   ===========
  
   br>
   fts!)
  
   r>
   >
   e.com" rel="noreferrer"
   target="_blank">www.mypilotstore.com
  
   rel="noreferrer"
   target="_blank">http://www.matronics.com/contribution
  
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   ===========
  
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             -Matt Dralle, List Admin.
  
   rel="noreferrer"
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   -- 
   The
   older I get, the less tolerant I am of those who are
   intolerant of others.
   If you forward this email, or any part of
   it, please remove my email address before sending.
  
  
  ===========
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 If you forward this email, or any part of it, please remove my email address before sending.
  
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		neilsenrm(at)gmail.com Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Nov 05, 2018 11:06 am    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				Bill 
 Having to raise the horizontal stabilizer as high as you have to is the symptom of the wing being set with the leading edge too high and/or the trailing edge too low. Your tail has to be flying way too high to keep from climbing. You have a bunch more fuselage and tail boom being pushed through the air than if it were lined up with the air flow. It's a bit like putting your plane in a slip for landing.
 Sorry this all worth what you paid for it and I'm probably wrong. After 44 years of marriage my wife told me I was right for the 30th time last night!!!!! I'm shooting for 40 before one of us dies.
 Rick Neilsen
 Redrive VW Powered MKIIIC
 On Mon, Nov 5, 2018 at 11:37 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Hi Rick, I did speak to Duane at Kolb a few times to verify the proper measurements of the wing and tail incidence. My wings sit on the fuselage at the correct angle within a small fraction. My tailboom (fuselage tube) is at the correct angle because that is set at the factory when they weld the fuselage jig. My horizontal tail started out at the correct angle (per Duane's measurement and the plans) and I had to raise the tail in order for it to fly level. 
  
  Since then, John H and several other Kolbers were not happy with the LE of the tail being raised up, so I moved the fuel tank forward, so I can start lowering the tail back down towards the "normal" setting.
  
  I am not certain what the "level flight" measurement is on the Firestar. I cannot recall if anyone has an official concrete number "the bottom of the wing has to be X degrees to the horizon for level flight". 
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  --------------------------------------------
  On Mon, 11/5/18, Rick Neilsen <neilsenrm(at)gmail.com (neilsenrm(at)gmail.com)> wrote:
  
   Subject: Re: HKS / Firestar STATIC THRUST test
   To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)" <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
   Date: Monday, November 5, 2018, 6:40 AM
  
   Bill
   How about adjusting the wing angle
   of attack to get your plane flying level? "When you
   have eliminated all other possibilities then the answer no
   matter how improbable must be the answer".
   Rick NeilsenRedrive VW Powered
   MKIIIC
   On Mon,
   Nov 5, 2018 at 3:08 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
   wrote:
   --> Kolb-List message posted by:
   Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
   Hi Larry,
  
  
  
   What was the cruising speed you got from your HKS/Firestar
   BEFORE the strut fairings, gear leg fairings, etc?
  
  
  
   I have only a few possibilities left if the
   "solid" center section fairing does not get me up
   to 60 MPH without the fairings:
  
  
  
   1) Modify the intake maniforlds or use the
   "straight" intakes like yours, to point the
   carburetors forward into the airflow. Mine are the other
   curved type and my carburetors face rearward. This puts a
   little bit of suction at the carb inlet from forward speed
   AND the inlet be ing in the "suction" area in
   front of the prop.
  
  
  
   2) Remove the entire exhaust system to mount the stock HKS
   exhaust. This will be difficult because my engine is lower
   on the mount plate than yours.
  
  
  
   3) Trade my engine for another engine that has a 2.58
   gearbox
  
  
  
   Bill Berle
  
   www.ezflaphandle.com 
   - safety & performance upgrade for light aircraft
  
   www.grantstar.net    
         - winning proposals for non-profit and for-profit
   entities
  
  
  
   --------------------------------------------
  
   On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)>
   wrote:
  
  
  
    Subject: Re: HKS / Firestar STATIC THRUST test
  
    To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)"
   <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
  
    Date: Sunday, November 4, 2018, 8:16 AM
  
  
  
    I can't add much
  
    of anything to what John said, since most of my knowledge
  
    comes from John in the first place. One thing I can add
   is
  
    that the increase in airspeed comes from cleaning up the
  
    drag-  strut fairings, gear legs etc.
  
    Anxiously waiting to
  
    hear how the plane is going to fly.Larry
  
    On Sun,
  
    Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
    wrote:
  
    --> Kolb-List message posted by:
  
    Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
  
  
  
  
    Today was first engine run (after my recent mods). My
  
    modifications since last test flight were:
  
  
  
  
  
  
  
    1) Move oil cooler from top surface of the wing down to
   12
  
    inches under the wing.
  
  
  
    2) Move oil reservoir tank down underneath the wing.
  
  
  
    3) Fabricate a "solid" cover for the center
  
    section so that no air could "leak" or flow
  
    upwards form the bottom to the top of the wing (causing
   drag
  
    and bad airflow into the prop)
  
  
  
    4) Move the fuel tank forward so it is now under the
   center
  
    of gravity, so that the aircraft CG is not near the aft
   end
  
    of the CG rrange.
  
  
  
  
  
  
  
    On this test run, we were finally able to do a static
   thrust
  
    measurement.
  
  
  
  
  
  
  
    At 5850 RPM on the ground, the giant spring scale
   registered
  
    250 pounds of thrust. The engine is nominally 58-60HP at
   its
  
    redline of 6200 RPM, which means I was making 94% of max
  
    RPM. This was with a 3 blade wide chord propeller, 65
   inch
  
    diameter, with 11 degrees of pitch measured at the tip.
  
  
  
  
  
  
  
    So the purpose of this Kolb List post is to solicit
  
    data/opinion/experience from Kolbers who have measured
   the
  
    static thrust on their Rotax 503, 532, and 582 engines
   and
  
    similar. I have NO IDEA if 250 pounds of thrust is a
   little,
  
    a lot, average, below average, or incredible for a
   Firestar
  
    2.
  
  
  
  
  
  
  
    Kolbers...how does 250 pounds of thrust compare to what
  
    static thrust YOU measured with your 503/532/582 on a
   Kolb?
  
  
  
  
  
  
  
    Does 250 pounds of thrust seem correct for a "60HP
  
    class" engine... somewhere between the 503 and 582?
  
  
  
  
  
  
  
    How many pounds of thrust do YOU think is appropriate or
  
    acceptable for Kolb being set up for short takeoff
  
    performance? 
  
  
  
  
  
  
  
    The next step is to finalize the center section cover (I
  
    made four or five of them trying to come up with what
   would
  
    work best). Finally went with thin aluminum sheet metal
   and
  
    Velcro. Once this is all finalized and installed, I can
  
    resume my test flying, and see if this made enough
  
    difference to raise the cruise speed to 65MPH.
  
  
  
  
  
  
  
    Once I get to 63-65 MPH I can reduce drag using the
  
    streamlilned strut fairings (from Dennis Carley /
   U-Fly-it)
  
    and work on all of the little drag redusing things that
   Jack
  
    Hart has documented on his Firefly. Hopefully I can get
   my
  
    Firestar up to the 68-72 MPH cruise speed that Larry C is
  
    getting on his Firestar / HKS setup.
  
  
  
  
  
  
  
    Larry and I both have the same large bush tires and
   Firestar
  
    2 airframe. I have a different gearbox and longer landing
  
    gear legs than Larry does.
  
  
  
  
  
  
  
    Bill Berle
  
  
  
    www.ezflaphandle.com 
  
    - safety & performance upgrade for light aircraft
  
  
  
    www.grantstar.net    
  
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		gdhelton(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 12:22 pm    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
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				Well, John the first thing that I would do is make tachometer is reading correctly. I’m running a different engine and prop combination( 2702 Hirth with a 3 blade, 64” Powerfin)and I’m pitched at 6.7 degrees to obtain my maximum rpm of 5500rpm. This isn’t apples to apples because I’m running a low rpm high torque engine with a single carb, rated at 40 hp with 2:29 ratio gearbox. 
 Is this a single carb engine? I’d drop pitch to 6.5 degrees and see if that works. You’re also swinging a heavy prop. I think most guys run a 60” 3 blade on that engine? I’m not sure about that? I suspect your tach. If you had a timing issue it would be hard to start and probably would have burned up by now. As always it’s worth what it cost ya. 
 George H
 Firestar, FS 100, 2702 Hirth 
 14GDH 
 Mesick, Michigan
 gdhelton(at)gmail.com (gdhelton(at)gmail.com)
 
 Sent from my iPhone
 
 On Nov 5, 2018, at 12:48 PM, John Fitt <jpfitt(at)sbcglobal.net (jpfitt(at)sbcglobal.net)> wrote:
  	  | Quote: | 	 		  I’ve been struggling with getting my 503 dcdi fs ll to turn more than 5900 rpm static with a 62” 3 blade Warpdrive pitched all the way down to 8 1/4 degrees. Good compression, plugs good color, good running except for the low rpm. Has anyone had an ignition timing issue? Is there any adjustment or way to check this?Have not done measured static thrust test but it sure pulls strong against the rope tied to the tail - easily puts the tail up in the air. 
 Previous replies to this same question were “reduce prop pitch till you get 6200 -6300 rpm”
 I’m at 8-1/4deg !?!? 
 
 Sent from my iPhone
 
 On Nov 5, 2018, at 7:05 AM, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  	  | Quote: | 	 		  58 to 60 would be the "normal" speed without any "improvements" made to clean it up.
 Larry
 On Mon, Nov 5, 2018 at 1:08 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Hi Larry,
  
  What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
  
  I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
  
  1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
  
  2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours.
  
  3) Trade my engine for another engine that has a 2.58 gearbox
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  --------------------------------------------
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  
   Subject: Re: HKS / Firestar STATIC THRUST test
   To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)" <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
   Date: Sunday, November 4, 2018, 8:16 AM
  
   I can't add much
   of anything to what John said, since most of my knowledge
   comes from John in the first place. One thing I can add is
   that the increase in airspeed comes from cleaning up the
   drag-  strut fairings, gear legs etc.
   Anxiously waiting to
   hear how the plane is going to fly.Larry
   On Sun,
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
   wrote:
   --> Kolb-List message posted by:
   Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
   Today was first engine run (after my recent mods). My
   modifications since last test flight were:
  
  
  
   1) Move oil cooler from top surface of the wing down to 12
   inches under the wing.
  
   2) Move oil reservoir tank down underneath the wing.
  
   3) Fabricate a "solid" cover for the center
   section so that no air could "leak" or flow
   upwards form the bottom to the top of the wing (causing drag
   and bad airflow into the prop)
  
   4) Move the fuel tank forward so it is now under the center
   of gravity, so that the aircraft CG is not near the aft end
   of the CG rrange.
  
  
  
   On this test run, we were finally able to do a static thrust
   measurement.
  
  
  
   At 5850 RPM on the ground, the giant spring scale registered
   250 pounds of thrust. The engine is nominally 58-60HP at its
   redline of 6200 RPM, which means I was making 94% of max
   RPM. This was with a 3 blade wide chord propeller, 65 inch
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
   So the purpose of this Kolb List post is to solicit
   data/opinion/experience from Kolbers who have measured the
   static thrust on their Rotax 503, 532, and 582 engines and
   similar. I have NO IDEA if 250 pounds of thrust is a little,
   a lot, average, below average, or incredible for a Firestar
   2.
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
   static thrust YOU measured with your 503/532/582 on a Kolb?
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
   class" engine... somewhere between the 503 and 582?
  
  
  
   How many pounds of thrust do YOU think is appropriate or
   acceptable for Kolb being set up for short takeoff
   performance? 
  
  
  
   The next step is to finalize the center section cover (I
   made four or five of them trying to come up with what would
   work best). Finally went with thin aluminum sheet metal and
   Velcro. Once this is all finalized and installed, I can
   resume my test flying, and see if this made enough
   difference to raise the cruise speed to 65MPH.
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
   streamlilned strut fairings (from Dennis Carley / U-Fly-it)
   and work on all of the little drag redusing things that Jack
   Hart has documented on his Firefly. Hopefully I can get my
   Firestar up to the 68-72 MPH cruise speed that Larry C is
   getting on his Firestar / HKS setup.
  
  
  
   Larry and I both have the same large bush tires and Firestar
   2 airframe. I have a different gearbox and longer landing
   gear legs than Larry does.
  
  
  
   Bill Berle
  
   www.ezflaphandle.com 
   - safety & performance upgrade for light aircraft
  
   www.grantstar.net    
         - winning proposals for non-profit and for-profit
   entities
  
  
  
  
  
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		rascaljohn
 
 
  Joined: 02 May 2013 Posts: 23
 
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				 Posted: Mon Nov 05, 2018 2:12 pm    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				As you recommended, I tried a “tiny tach” with the input sensor wire around the spark plug wire , in several different positions and number of wraps...the readings were way off- 12000 which might be some multiple of the real rpm, but...
 So I can’t say that was useful. What other method or connection point is foolproof? My rpm is now shown on a GRT EIS monitor ( making sure that the input is for the 503)
 Kolb recommended and sold me the prop, - 12 deg. recommended pitch starting point, 
 If  I Allowed the plane to taxi and then observed that the rpm was increasing would this be a bad idea?
 Sent from my iPhone
 
 [quote] On Nov 5, 2018, at 12:22 PM, George Helton <gdhelton(at)gmail.com> wrote:
  
  Well, John the first thing that I would do is make tachometer is reading correctly. 
  I’m running a different engine and prop combination( 2702 Hirth with a 3 blade, 64” Powerfin)and I’m pitched at 6.7 degrees to obtain my maximum rpm of 5500rpm. This isn’t apples to apples because I’m running a low rpm high torque engine with a single carb, rated at 40 hp with 2:29 ratio gearbox. 
  Is this a single carb engine? I’d drop pitch to 6.5 degrees and see if that works. You’re also swinging a heavy prop. I think most guys run a 60” 3 blade on that engine? I’m not sure about that? I suspect your tach. If you had a timing issue it would be hard to start and probably would have burned up by now. As always it’s worth what it cost ya. 
  George H
  Firestar, FS 100, 2702 Hirth 
  14GDH 
  Mesick, Michigan 
  gdhelton(at)gmail.com
  
  Sent from my iPhone
  
 > On Nov 5, 2018, at 12:48 PM, John Fitt <jpfitt(at)sbcglobal.net> wrote:
 > 
 > I’ve been struggling with getting my 503 dcdi fs ll to turn more than 5900 rpm static with a 62” 3 blade Warpdrive pitched all the way down to 8 1/4 degrees. Good compression, plugs good color, good running except for the low rpm. Has anyone had an ignition timing issue? Is there any adjustment or way to check this?
 > Have not done measured static thrust test but it sure pulls strong against the rope tied to the tail - easily puts the tail up in the air. 
 > Previous replies to this same question were “reduce prop pitch till you get 6200 -6300 rpm”
 > I’m at 8-1/4deg !?!? 
 > 
 > Sent from my iPhone
 > 
 >> On Nov 5, 2018, at 7:05 AM, Larry Cottrell <lcottrell1020(at)gmail.com> wrote:
 >> 
 >> 58 to 60 would be the "normal" speed without any "improvements" made to clean it up.
 >> Larry
 >> 
 >>> On Mon, Nov 5, 2018 at 1:08 AM Bill Berle <victorbravo(at)sbcglobal.net> wrote:
 >>> 
 >>> 
 >>> Hi Larry,
 >>> 
 >>> What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
 >>> 
 >>> I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
 >>> 
 >>> 1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
 >>> 
 >>> 2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours
 
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		slingshot003
 
 
  Joined: 10 Mar 2017 Posts: 28 Location: FL USA
  | 
		
			
				 Posted: Mon Nov 05, 2018 2:29 pm    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				Bill,  
    
 John’s procedure for setting propeller pitch will definitely help you find the best all around setting, but it won’t tell you if your engine is producing the thrust that it should be capable of.    
    
 Static thrust will not tell you everything but it will tell you a lot.  For aircraft with high cruise speed, it is possible for static thrust results to be almost useless, but for ultralight cruise speeds where max climb and max cruise are relatively close, your static thrust result will be a fairly good indicator of overall performance.  Also, some props might vary by 20lbs static & not vary much at all in climb & cruise.  Props have a bit of magic to them!  
    
 The way I pitched my props is similar to John.  I pitched the prop until I it is about 400 rpm below the maximum engine rpm, then fine tune it from there.  Most props will unload about 300-400 rpm from static to maximum speed.  
    
 Regarding your question about static thrust results:  My Ultrastar with with 40hp cuyuna &  1.98:1 redrive 50” 2-blade got 225lbs.  The 43hp version with a 60” 3-blade 2.59:1 redrive got 275 -295lbs ( the 295lbs was after I inlaid anti-vortex tips).  If I remember correctly, my slingshot with 64hp 582, 2.59 redrive and 66” 3-blade was a little over 350lbs.  
    
 Hope this is of help.  –Richard Swiderski      
 
 -- 
 
  Click on to Richard's Blog:[/url]   
 
 [url=http://godstuffrichard.blogspot.com]Thoughts On God And Life  -Prose, [b]Prayers, Poems & Ponderings      
 [/b]
 
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		gdhelton(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 6:06 pm    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				If you’re pulling 5900 rpm static, I would fly it and see what I have inflight. There is a pretty good chance that you’re going to pick up that extra 300 rpm. I run the same GRT 2000 EIS. With a Rotax CDI it’s suppose be programed for you from the factory. So I’m guessing that’s not a problem.  I know mine worked great once I changed the pulse input for a Hirth. You never said, if you’re running single or dual carbs?George H
 Firestar 
 Mesick, Michigan 
 gdhelton(at)gmail.com (gdhelton(at)gmail.com)
 
 Sent from my iPhone
 
 On Nov 5, 2018, at 5:12 PM, John Fitt <jpfitt(at)sbcglobal.net (jpfitt(at)sbcglobal.net)> wrote:
  	  | Quote: | 	 		  As you recommended, I tried a “tiny tach” with the input sensor wire around the spark plug wire , in several different positions and number of wraps...the readings were way off- 12000 which might be some multiple of the real rpm, but...So I can’t say that was useful. What other method or connection point is foolproof? My rpm is now shown on a GRT EIS monitor ( making sure that the input is for the 503)
 Kolb recommended and sold me the prop, - 12 deg. recommended pitch starting point,
 If  I Allowed the plane to taxi and then observed that the rpm was increasing would this be a bad idea?
 Sent from my iPhone
 
 On Nov 5, 2018, at 12:22 PM, George Helton <gdhelton(at)gmail.com (gdhelton(at)gmail.com)> wrote:
  	  | Quote: | 	 		  Well, John the first thing that I would do is make tachometer is reading correctly. I’m running a different engine and prop combination( 2702 Hirth with a 3 blade, 64” Powerfin)and I’m pitched at 6.7 degrees to obtain my maximum rpm of 5500rpm. This isn’t apples to apples because I’m running a low rpm high torque engine with a single carb, rated at 40 hp with 2:29 ratio gearbox. 
 Is this a single carb engine? I’d drop pitch to 6.5 degrees and see if that works. You’re also swinging a heavy prop. I think most guys run a 60” 3 blade on that engine? I’m not sure about that? I suspect your tach. If you had a timing issue it would be hard to start and probably would have burned up by now. As always it’s worth what it cost ya. 
 George H
 Firestar, FS 100, 2702 Hirth 
 14GDH 
 Mesick, Michigan 
 gdhelton(at)gmail.com (gdhelton(at)gmail.com)
 
 Sent from my iPhone
 
 On Nov 5, 2018, at 12:48 PM, John Fitt <jpfitt(at)sbcglobal.net (jpfitt(at)sbcglobal.net)> wrote:
  	  | Quote: | 	 		  I’ve been struggling with getting my 503 dcdi fs ll to turn more than 5900 rpm static with a 62” 3 blade Warpdrive pitched all the way down to 8 1/4 degrees. Good compression, plugs good color, good running except for the low rpm. Has anyone had an ignition timing issue? Is there any adjustment or way to check this?Have not done measured static thrust test but it sure pulls strong against the rope tied to the tail - easily puts the tail up in the air. 
 Previous replies to this same question were “reduce prop pitch till you get 6200 -6300 rpm”
 I’m at 8-1/4deg !?!? 
 
 Sent from my iPhone
 
 On Nov 5, 2018, at 7:05 AM, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  	  | Quote: | 	 		  58 to 60 would be the "normal" speed without any "improvements" made to clean it up.
 Larry
 On Mon, Nov 5, 2018 at 1:08 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)> wrote:
 
  	  | Quote: | 	 		  --> Kolb-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  Hi Larry,
  
  What was the cruising speed you got from your HKS/Firestar BEFORE the strut fairings, gear leg fairings, etc?
  
  I have only a few possibilities left if the "solid" center section fairing does not get me up to 60 MPH without the fairings:
  
  1) Modify the intake maniforlds or use the "straight" intakes like yours, to point the carburetors forward into the airflow. Mine are the other curved type and my carburetors face rearward. This puts a little bit of suction at the carb inlet from forward speed AND the inlet be ing in the "suction" area in front of the prop.
  
  2) Remove the entire exhaust system to mount the stock HKS exhaust. This will be difficult because my engine is lower on the mount plate than yours.
  
  3) Trade my engine for another engine that has a 2.58 gearbox
  
  Bill Berle
  www.ezflaphandle.com  - safety & performance upgrade for light aircraft
  www.grantstar.net           - winning proposals for non-profit and for-profit entities
  
  --------------------------------------------
  On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com (lcottrell1020(at)gmail.com)> wrote:
  
   Subject: Re: HKS / Firestar STATIC THRUST test
   To: "kolb-list(at)matronics.com (kolb-list(at)matronics.com)" <kolb-list(at)matronics.com (kolb-list(at)matronics.com)>
   Date: Sunday, November 4, 2018, 8:16 AM
  
   I can't add much
   of anything to what John said, since most of my knowledge
   comes from John in the first place. One thing I can add is
   that the increase in airspeed comes from cleaning up the
   drag-  strut fairings, gear legs etc.
   Anxiously waiting to
   hear how the plane is going to fly.Larry
   On Sun,
   Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
   wrote:
   --> Kolb-List message posted by:
   Bill Berle <victorbravo(at)sbcglobal.net (victorbravo(at)sbcglobal.net)>
  
  
  
   Today was first engine run (after my recent mods). My
   modifications since last test flight were:
  
  
  
   1) Move oil cooler from top surface of the wing down to 12
   inches under the wing.
  
   2) Move oil reservoir tank down underneath the wing.
  
   3) Fabricate a "solid" cover for the center
   section so that no air could "leak" or flow
   upwards form the bottom to the top of the wing (causing drag
   and bad airflow into the prop)
  
   4) Move the fuel tank forward so it is now under the center
   of gravity, so that the aircraft CG is not near the aft end
   of the CG rrange.
  
  
  
   On this test run, we were finally able to do a static thrust
   measurement.
  
  
  
   At 5850 RPM on the ground, the giant spring scale registered
   250 pounds of thrust. The engine is nominally 58-60HP at its
   redline of 6200 RPM, which means I was making 94% of max
   RPM. This was with a 3 blade wide chord propeller, 65 inch
   diameter, with 11 degrees of pitch measured at the tip.
  
  
  
   So the purpose of this Kolb List post is to solicit
   data/opinion/experience from Kolbers who have measured the
   static thrust on their Rotax 503, 532, and 582 engines and
   similar. I have NO IDEA if 250 pounds of thrust is a little,
   a lot, average, below average, or incredible for a Firestar
   2.
  
  
  
   Kolbers...how does 250 pounds of thrust compare to what
   static thrust YOU measured with your 503/532/582 on a Kolb?
  
  
  
   Does 250 pounds of thrust seem correct for a "60HP
   class" engine... somewhere between the 503 and 582?
  
  
  
   How many pounds of thrust do YOU think is appropriate or
   acceptable for Kolb being set up for short takeoff
   performance? 
  
  
  
   The next step is to finalize the center section cover (I
   made four or five of them trying to come up with what would
   work best). Finally went with thin aluminum sheet metal and
   Velcro. Once this is all finalized and installed, I can
   resume my test flying, and see if this made enough
   difference to raise the cruise speed to 65MPH.
  
  
  
   Once I get to 63-65 MPH I can reduce drag using the
   streamlilned strut fairings (from Dennis Carley / U-Fly-it)
   and work on all of the little drag redusing things that Jack
   Hart has documented on his Firefly. Hopefully I can get my
   Firestar up to the 68-72 MPH cruise speed that Larry C is
   getting on his Firestar / HKS setup.
  
  
  
   Larry and I both have the same large bush tires and Firestar
   2 airframe. I have a different gearbox and longer landing
   gear legs than Larry does.
  
  
  
   Bill Berle
  
   www.ezflaphandle.com 
   - safety & performance upgrade for light aircraft
  
   www.grantstar.net    
         - winning proposals for non-profit and for-profit
   entities
  
  
  
  
  
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		victorbravo(at)sbcglobal. Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 7:13 pm    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				I agree totally with the logic, but the measurements and parameters I got from Duane at Kolb are showing that the wing is on the fuselage right. The trailing edge of the wing is set by the location of the U-joinot welded at the factory. The leading edge is set by where the bolt/pin hole is drilled in the spar fitting on the wing. This hole was almost exactly where Duane said the plans call for.
 
 So w hat I am saying is that the airplane is behaving as if the incidences are all wrong, but the incidence measurements are correct as far as I can see. 
 
 If John H wants to take a vacation and come out to Los Angeles, use his know ledge and experience to get to the bottom of all this I would certainly welcome it... but I have a feeling he pretty much has no interest in being around Los Angeles city. Not many Kolbers here  
 
 Bill Berle
 www.ezflaphandle.com  - safety & performance upgrade for light aircraft
 www.grantstar.net           - winning proposals for non-profit and for-profit entities
 
 --------------------------------------------
 On Mon, 11/5/18, Rick Neilsen <neilsenrm(at)gmail.com> wrote:
 
  Subject: Re: HKS / Firestar STATIC THRUST test
  To: "kolb-list(at)matronics.com" <kolb-list(at)matronics.com>
  Date: Monday, November 5, 2018, 11:00 AM
  
  Bill 
  Having to raise the horizontal
  stabilizer as high as you have to is the symptom of the wing
  being set with the leading edge too high and/or the trailing
  edge too low. Your tail has to be flying way too high to
  keep from climbing. You have a bunch more fuselage and tail
  boom being pushed through the air than if it were lined up
  with the air flow. It's a bit like putting your plane in
  a slip for landing.
  Sorry this all worth what you paid
  for it and I'm probably wrong. After 44 years of
  marriage my wife told me I was right for the 30th time last
  night!!!!! I'm shooting for 40 before one of us
  dies.
  Rick NeilsenRedrive VW Powered
  MKIIIC
  On Mon,
  Nov 5, 2018 at 11:37 AM Bill Berle <victorbravo(at)sbcglobal.net>
  wrote:
  
  Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  Hi Rick, I did speak to Duane at Kolb a few times to verify
  the proper measurements of the wing and tail incidence. My
  wings sit on the fuselage at the correct angle within a
  small fraction. My tailboom (fuselage tube) is at the
  correct angle because that is set at the factory when they
  weld the fuselage jig. My horizontal tail started out at the
  correct angle (per Duane's measurement and the plans)
  and I had to raise the tail in order for it to fly level. 
  
  
  
  Since then, John H and several other Kolbers were not happy
  with the LE of the tail being raised up, so I moved the fuel
  tank forward, so I can start lowering the tail back down
  towards the "normal" setting.
  
  
  
  I am not certain what the "level flight"
  measurement is on the Firestar. I cannot recall if anyone
  has an official concrete number "the bottom of the wing
  has to be X degrees to the horizon for level flight". 
  
  
  
  Bill Berle
  
  www.ezflaphandle.com 
  - safety & performance upgrade for light aircraft
  
  www.grantstar.net    
        - winning proposals for non-profit and for-profit
  entities
  
  
  
  --------------------------------------------
  
  On Mon, 11/5/18, Rick Neilsen <neilsenrm(at)gmail.com>
  wrote:
  
  
  
   Subject: Re: HKS / Firestar STATIC THRUST test
  
   To: "kolb-list(at)matronics.com"
  <kolb-list(at)matronics.com>
  
   Date: Monday, November 5, 2018, 6:40 AM
  
  
  
   Bill
  
   How about adjusting the wing angle
  
   of attack to get your plane flying level? "When you
  
   have eliminated all other possibilities then the answer
  no
  
   matter how improbable must be the answer".
  
   Rick NeilsenRedrive VW Powered
  
   MKIIIC
  
   On Mon,
  
   Nov 5, 2018 at 3:08 AM Bill Berle <victorbravo(at)sbcglobal.net>
  
   wrote:
  
   
  
   Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  
  
  
  
   Hi Larry,
  
  
  
  
  
  
  
   What was the cruising speed you got from your
  HKS/Firestar
  
   BEFORE the strut fairings, gear leg fairings, etc?
  
  
  
  
  
  
  
   I have only a few possibilities left if the
  
   "solid" center section fairing does not get me
  up
  
   to 60 MPH without the fairings:
  
  
  
  
  
  
  
   1) Modify the intake maniforlds or use the
  
   "straight" intakes like yours, to point the
  
   carburetors forward into the airflow. Mine are the other
  
   curved type and my carburetors face rearward. This puts a
  
   little bit of suction at the carb inlet from forward
  speed
  
   AND the inlet be ing in the "suction" area in
  
   front of the prop.
  
  
  
  
  
  
  
   2) Remove the entire exhaust system to mount the stock
  HKS
  
   exhaust. This will be difficult because my engine is
  lower
  
   on the mount plate than yours.
  
  
  
  
  
  
  
   3) Trade my engine for another engine that has a 2.58
  
   gearbox
  
  
  
  
  
  
  
   Bill Berle
  
  
  
   www.ezflaphandle.com 
  
   - safety & performance upgrade for light aircraft
  
  
  
   www.grantstar.net    
  
         - winning proposals for non-profit and
  for-profit
  
   entities
  
  
  
  
  
  
  
   --------------------------------------------
  
  
  
   On Sun, 11/4/18, Larry Cottrell <lcottrell1020(at)gmail.com>
  
   wrote:
  
  
  
  
  
  
  
    Subject: Re: HKS / Firestar STATIC THRUST
  test
  
  
  
    To: "kolb-list(at)matronics.com"
  
   <kolb-list(at)matronics.com>
  
  
  
    Date: Sunday, November 4, 2018, 8:16 AM
  
  
  
  
  
  
  
    I can't add much
  
  
  
    of anything to what John said, since most of my
  knowledge
  
  
  
    comes from John in the first place. One thing I can add
  
   is
  
  
  
    that the increase in airspeed comes from cleaning up
  the
  
  
  
    drag-  strut fairings, gear legs etc.
  
  
  
    Anxiously waiting to
  
  
  
    hear how the plane is going to fly.Larry
  
  
  
    On Sun,
  
  
  
    Nov 4, 2018 at 12:51 AM Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
    wrote:
  
  
  
    
  
  
  
    Bill Berle <victorbravo(at)sbcglobal.net>
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    Today was first engine run (after my recent mods). My
  
  
  
    modifications since last test flight were:
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    1) Move oil cooler from top surface of the wing down to
  
   12
  
  
  
    inches under the wing.
  
  
  
  
  
  
  
    2) Move oil reservoir tank down underneath the wing.
  
  
  
  
  
  
  
    3) Fabricate a "solid" cover for the center
  
  
  
    section so that no air could "leak" or flow
  
  
  
    upwards form the bottom to the top of the wing (causing
  
   drag
  
  
  
    and bad airflow into the prop)
  
  
  
  
  
  
  
    4) Move the fuel tank forward so it is now under the
  
   center
  
  
  
    of gravity, so that the aircraft CG is not near the aft
  
   end
  
  
  
    of the CG rrange.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    On this test run, we were finally able to do a static
  
   thrust
  
  
  
    measurement.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    At 5850 RPM on the ground, the giant spring scale
  
   registered
  
  
  
    250 pounds of thrust. The engine is nominally 58-60HP
  at
  
   its
  
  
  
    redline of 6200 RPM, which means I was making 94% of
  max
  
  
  
    RPM. This was with a 3 blade wide chord propeller, 65
  
   inch
  
  
  
    diameter, with 11 degrees of pitch measured at the tip.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    So the purpose of this Kolb List post is to solicit
  
  
  
    data/opinion/experience from Kolbers who have measured
  
   the
  
  
  
    static thrust on their Rotax 503, 532, and 582 engines
  
   and
  
  
  
    similar. I have NO IDEA if 250 pounds of thrust is a
  
   little,
  
  
  
    a lot, average, below average, or incredible for a
  
   Firestar
  
  
  
    2.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    Kolbers...how does 250 pounds of thrust compare to what
  
  
  
    static thrust YOU measured with your 503/532/582 on a
  
   Kolb?
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    Does 250 pounds of thrust seem correct for a "60HP
  
  
  
    class" engine... somewhere between the 503 and
  582?
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    How many pounds of thrust do YOU think is appropriate
  or
  
  
  
    acceptable for Kolb being set up for short takeoff
  
  
  
    performance? 
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    The next step is to finalize the center section cover
  (I
  
  
  
    made four or five of them trying to come up with what
  
   would
  
  
  
    work best). Finally went with thin aluminum sheet metal
  
   and
  
  
  
    Velcro. Once this is all finalized and installed, I can
  
  
  
    resume my test flying, and see if this made enough
  
  
  
    difference to raise the cruise speed to 65MPH.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    Once I get to 63-65 MPH I can reduce drag using the
  
  
  
    streamlilned strut fairings (from Dennis Carley /
  
   U-Fly-it)
  
  
  
    and work on all of the little drag redusing things that
  
   Jack
  
  
  
    Hart has documented on his Firefly. Hopefully I can get
  
   my
  
  
  
    Firestar up to the 68-72 MPH cruise speed that Larry C
  is
  
  
  
    getting on his Firestar / HKS setup.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    Larry and I both have the same large bush tires and
  
   Firestar
  
  
  
    2 airframe. I have a different gearbox and longer
  landing
  
  
  
    gear legs than Larry does.
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
    Bill Berle
  
  
  
  
  
  
  
    www.ezflaphandle.com 
  
  
  
    - safety & performance upgrade for light aircraft
  
  
  
  
  
  
  
    www.grantstar.net    
  
  
  
          - winning proposals for non-profit and
  
   for-profit
  
  
  
    entities
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
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		craddojc(at)yahoo.com Guest
 
 
 
 
 
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				 Posted: Mon Nov 05, 2018 7:26 pm    Post subject: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				Bill, 
 
 FWIW, I measured my static thrust on my Ultrastar last year.  Its Cuyuna 430 only has 30HP at sea level, and I ran this test at 6000' altitude (I live in Denver, CO).  So it will be much lower HP than your rig, but I wanted to give you this data for comparison.  
 
 We recorded 163 lbs of thrust on a digital scale.  I confirmed the scale's accuracy by checking it against my body weight...  
 
 Jeff in Colorado
 
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		Rex Rodebush
 
  
  Joined: 10 Jan 2006 Posts: 209 Location: Branson West area, Missouri
  | 
		
			
				 Posted: Mon Nov 05, 2018 7:47 pm    Post subject: Re: HKS / Firestar STATIC THRUST test | 
				     | 
			 
			
				
  | 
			 
			
				Bill,
 
 Is there anything you can do to eliminate all the extraneous garbage attached to you comments?  Takes up a lot of space.  Maybe a setting is wrong?
 
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