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Afterfxllc(at)aol.com Guest
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Posted: Wed Feb 14, 2007 8:36 pm Post subject: Routers |
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I try and cut as much as I can with a router... you can get by with the cheapest one you can find but what matters is the bit. Get a really good laminate bit with a bearing and you will love the clean straight edges you will end up with.
do not archive
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bretttdc(at)yahoo.com Guest
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Posted: Thu Feb 15, 2007 3:30 am Post subject: routers |
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I have a good bit of experience with routers. I like the Rigged laminate trim router from Home Depot the best for cutting thin aluminum. It will accept a Porter Cable template guide in its base. Also a good carbide straight flute bit of 1/8 or 1/4 depending on what size template guide you have. Grizzly Tool Company as a great book out on the use of a routers. With the right templates and a little skill it is one of the most versatile tools in the shop.
Brett
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dougsnash(at)yahoo.com Guest
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Posted: Thu Feb 15, 2007 4:07 am Post subject: Routers |
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Personally, I used a basic older Sears router mounted
in my fathers home made router table. With a little
practice it work quite well.
A couple of items worth mentioning are first, be
prepared for a mess. My Dad's table has a 4hp shopvac
connected to a dust hood and aluminum shavings still
got everywhere. Second, make darn sure that you have
both eye and ear protection while using a router. The
high pitch whine is the perfect frequency and volume
to destroy hearing over a relatively short period of
time(just ask dear old Dad). The eye protection is
due to all of the metal shavings flying around.
Another item to keep in mind is, keep the amount you
are trimming less than the diameter of the router bit.
I found the vibration level too high if you try
cutting with more than one side of the router bit.
Overall this is an excellent way to cut parts blanks.
A quick touch-up with a file or flapper disk
(Homebuilthelp.com scratchbuilding video) and you are
all set for flanging. It is a good place to start on
a project to get used to working with aluminum.
Hope this info is of some use
I suppose this could be a good tip for the Archives.
Doug MacDonald
CH-701 Scratch Builder
NW Ontario, Canada
Sitting on the wheels (temporarily) for the first
time.
No need to miss a message. Get email on-the-go
with Yahoo! Mail for Mobile. Get started.
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pilot4pay

Joined: 01 Jan 2007 Posts: 171 Location: Louisville, KY
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Posted: Thu Feb 15, 2007 7:04 am Post subject: Routers |
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Hope this doesn't start a flame, but has anyone seen the new Sears craftsman
CNC router.
http://www.sears.com/sr/javasr/product.do?vertical=TOOL&cat=Bench+Power+Tool
s&subcat=Jointers%2C+Planers+%26+Shapers&pid=00921754000&BV_UseBVCookie=Yes
It's pricey, but it seems a group of builders could pool together and turn
out some pretty decent parts. The table accepts stock up to 14.5" wide and
an unlimited length. Heck, you could start up a co-op to produce parts fast
and cheap.
I just thought it was interesting.
Craig Smith
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_________________ Craig Smith
CH640 builder
SN: 0078
"Just think how stupid the average person is,
and then realize that half of them are even stupider!"
--George Carlin |
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dbortol
Joined: 02 Sep 2006 Posts: 46
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Posted: Thu Feb 15, 2007 7:33 am Post subject: Routers |
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I'm using an old, basic Rotozip-style router, single speed, that my
brother picked up at a yard sale for $5. It cuts aluminum beautifully
and I haven't wished for anything fancier. I also bought a round-over
bit which I use to radius the form blocks.
Dino Bortolin
La Salle, Ontario
XL/Corvair
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jd(at)lawsonimaging.ca Guest
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Posted: Thu Feb 15, 2007 10:46 am Post subject: routers |
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See how I did it: http://cleco.ca then click Homebuilding
How-to then Routed Ribs. No variable speed, cut 10-12 blanks
at a time!
Brett Hanley wrote:
Quote: | -->
I have a good bit of experience with routers. I like the Rigged
laminate trim router from Home Depot the best for cutting thin
aluminum. It will accept a Porter Cable template guide in its base.
Also a good carbide straight flute bit of 1/8 or 1/4 depending on what
size template guide you have. Grizzly Tool Company as a great book out
on the use of a routers. With the right templates and a little skill it
is one of the most versatile tools in the shop.
Brett
*
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--
Regards, J.
flying: Zenith STOL CH701/912 C-IGGY, 350 hrs.
building: Sonex #325, Jabiru 3300/6, 85% completed
-------------------------------------------------
J. Davis, M.Sc. (computer science)
*NIX consulting, SysAdmin
email: jd at lawsonimaging.ca
voice: 519.289.1527 http://www.cleco.ca
c/o Brandywine Aviation 5507 Irish Dr., Appin, ON
N42 47.33 W081 36.50 31/13 2000+ x 60', elev: 740'
-------------------------------------------------
To most people the sky is the limit.
To those who love aviation, the sky is home.
Winners do what losers don't want to do.
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