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Engine gage wiring

 
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DanM



Joined: 16 Nov 2006
Posts: 64
Location: Kingsburg, Calif.

PostPosted: Wed Feb 21, 2007 7:14 am    Post subject: Engine gage wiring Reply with quote

I installed a UMA oil pressure gage, PN 4-210-080 and a oil temp gage, PN 12-200-250f in my Kitfox IV with a Jabiru 2200 engine. When I open the master switch (split rocker), the gages have readings of approximately 25 psi oil pressure and 120 degree oil temp. The engine hasn't been started yet (new aircraft), so there must be something wrong with the wiring or the sending units supplied with the engine. I check the gage wiring and looks to be correct. I suspect either a wiring issue or a sending unit issue. I you can help me out, it would be appreciated.

Thanks in advance


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Dan Mc Intyre
Kitfox IV
Jabiru 2200 SN 1311 , 59.7 hours
Sensenich 62x46
N443DM
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PostPosted: Wed Feb 21, 2007 8:06 am    Post subject: Engine gage wiring Reply with quote

Dan,

Check all of your grounds. Make sure the engine is grounded to the
airframe. Make sure that the instrument is grounded to the main ground
(airframe)or ground bus. Make sure you have a large enough ground from
the engine to the airframe.

Just my thoughts,

Mike Larkin

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PostPosted: Wed Feb 21, 2007 9:22 am    Post subject: Engine gage wiring Reply with quote

At 07:14 AM 2/21/2007 -0800, you wrote:

Quote:


I installed a UMA oil pressure gage, PN 4-210-080 and a oil temp gage, PN
12-200-250f in my Kitfox IV with a Jabiru 2200 engine. When I open the
master switch (split rocker), the gages have readings of approximately 25
psi oil pressure and 120 degree oil temp. The engine hasn't been started
yet (new aircraft), so there must be something wrong with the wiring or
the sending units supplied with the engine. I check the gage wiring and
looks to be correct. I suspect either a wiring issue or a sending unit
issue. I you can help me out, it would be appreciated.

Thanks in advance

Without knowing details of the internal
workings for these instruments, I'll offer
the following hypothesis to explain what
you're observing:

The earliest PRECISION (meaning stable and
repeatable) instruments were crafted from a
coil of wire suspended in a magnetic field
where a current impressed on the coil would
force rotation against a spring and move a
pointer upscale. This is known as the
D'Arsonval meter movement.

http://www.triquartz.co.uk/ammeter.html

Similar devices had moving magnets held at
"zero" by a spring and suspended in a single
fixed coil.

Both of these technologies feature a
return spring that causes the instrument
to assume a familiar and expected
"zero" reading when powered down.

Modern instruments have worked past
some of the manufacturing problems with
legacy designs. A very popular, robust and
inexpensive design is also moving magnet.
But instead of one coil, there are two coils
at right angles to each other. When the
two coils are energized, the magnet (free
to move 360 degrees) will assume alignment
with the magnetic field generated by the
two coils.

This technology allows a designer to produce
instruments having very small rotational
arcs . . . up to and including 360 continuous
degrees without stops. These movements do not
have or need return springs. Therefore, the
position assumed by the pointer in a powered
down condition may be random and unpredictable
unless the designer takes special pains with
driving circuitry to make the instrument indicate
"zero" when powered down.

Given the popularity of this technology and
the very reasonable cost to manufacture, I'll
bet that what you're seeing is the predictable
behavior of a 4-quadrant, moving magnet movement
during power down. As long as the instrument is
reading correctly when powered up, there's
no reason to be concerned.

Bob . . .

For further reading see:
http://www.jewellinstruments.com/pmtheory101.htm

http://www.jewellinstruments.com/pmglossary.htm


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DanM



Joined: 16 Nov 2006
Posts: 64
Location: Kingsburg, Calif.

PostPosted: Wed Feb 21, 2007 9:52 am    Post subject: Re: Engine gage wiring Reply with quote

I ment to say that the gages are at zero with no power applied, when I power up thats when the gages go to the 25psi and 120 degree reading, engine not running. What do you think??? Thanks for the help

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Dan Mc Intyre
Kitfox IV
Jabiru 2200 SN 1311 , 59.7 hours
Sensenich 62x46
N443DM
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Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Wed Feb 21, 2007 10:15 am    Post subject: Engine gage wiring Reply with quote

Dan,
I remember getting an obviously erronous number on my oil pressure when
system was first turn on. Solved the problem by reversing the leads
connection at the sending unit. The sending unit had no indication of
polarity so initial connection was a 50% guess.
Dale Ensing

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Dale Ensing
RV-6A
Aero Plantation
Weddington NC
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PostPosted: Wed Feb 21, 2007 10:19 am    Post subject: Engine gage wiring Reply with quote

Either the wrong senders for the guages or a bad ground between the
sender and the guages.

Worng senders happen quite often.

Call the supplier and ask them what the resistnace curve looks like, i.e
get the resistance for say 55F and measure resistance with your
multimeter.

Frank

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