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What did I do wrong?

 
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jonlaury



Joined: 06 Nov 2006
Posts: 336

PostPosted: Wed Mar 21, 2007 9:24 pm    Post subject: What did I do wrong? Reply with quote

I am installing a flexible USB 5v, 50ma LED used on computers for cockpit/map light. To figure out which contacts light the LED, I soldered a 5.1v , 1 watt, Zener diode on to the positive lead of my power supply and went probing the contacts. The two outside contacts were the ones powering the LED. But the LED promptly fried.

Obviously there's more to this than I thought. What do I need to do to here to keep my LED lights from burning up?

Thanks,
John
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nuckollsr(at)cox.net
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PostPosted: Thu Mar 22, 2007 5:33 am    Post subject: What did I do wrong? Reply with quote

At 10:23 PM 3/21/2007 -0800, you wrote:

Quote:
I am installing a flexible USB 5v, 50ma LED used on computers for
cockpit/map light. To figure out which contacts light the LED, I soldered
a 5.1v , 1 watt, Zener diode on to the positive lead of my power supply
and went probing the contacts. The two outside contacts were the ones
powering the LED. But the LED promptly fried.

Obviously there's more to this than I thought. What do I need to do to
here to keep my LED lights from burning up?

Thanks,
John

adding a 5v zener in series with your powersupply
only DROPS the supply voltage by 5v. Assuming a 12v
supply, this leaves you 7v. Try hooking your lamp up
with a series RESISTOR instead. Put a mulitmeter in
series with your supply and adjust the resistor to get
30 milliamps of flow when pwered up. This is the operating
point for most LEDs. White LEDs need about 4 volts to work
so the 1v drop at .03 amps suggests a 33 ohm resistor
inside the fixture. Applying 7 volts would have tripled
the current trough the LED and probably induced the failure.

If you don't have a tightly regulated 5v supply to run
the light, then the series resistor is better. Try
200-270 ohms. A 1/2 watt resistor will do.

Bob . . .
----------------------------------------
( IF one aspires to be "world class", )
( what ever you do must be exercised )
( EVERY day . . . )
( R. L. Nuckolls III )
----------------------------------------


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Eric M. Jones



Joined: 10 Jan 2006
Posts: 565
Location: Massachusetts

PostPosted: Thu Mar 22, 2007 6:00 am    Post subject: Re: What did I do wrong? (LEDs) Reply with quote

Quote:
I am installing a flexible USB 5v, 50ma LED used on computers for cockpit/map light. To figure out which contacts light the LED, I soldered a 5.1v , 1 watt, Zener diode on to the positive lead of my power supply and went probing the contacts. The two outside contacts were the ones powering the LED. But the LED promptly fried.

Obviously there's more to this than I thought. What do I need to do to here to keep my LED lights from burning up?


John,

A USB connection is nominally 5VDC current limited initially to 100 ma. So the LED assembly probably has inside it a current limiting resistor of

R= (5V-Vf)/0.050 (You could assume it is about 47 ohms 1/4W)

Diagnosing how you used the zener would complicate the issue. I suspect your assumption of how the zener works out needs some rethinking. But if you want to put this into your airplane on 14V add a series 470 ohm 1.5W resistor and be happy.

Ring the bells that still can ring
Forget your perfect offering
There is a crack in everything
That's how the light gets in.
---Leonard Cohen


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_________________
Eric M. Jones
www.PerihelionDesign.com
113 Brentwood Drive
Southbridge, MA 01550
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emjones(at)charter.net
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mprather(at)spro.net
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PostPosted: Thu Mar 22, 2007 7:41 am    Post subject: What did I do wrong? Reply with quote

Hey John,

If I understand what you described, the zener would have only been capable
of reducing the voltage seen by 5V. In other words, if the supply were
set at 20V, the LED would see 15V... If the supply makes 12V, the LED
sees 7V, etc.

A way to make the LED see 5V is to connect the zener to ground, and then
an appropriate resistor, and then to the positive lead of the power
supply. Probe the LED from the node between the zener and the resistor.
Matt-
Quote:
I am installing a flexible USB 5v, 50ma LED used on computers for
cockpit/map light. To figure out which contacts light the LED, I soldered
a 5.1v , 1 watt, Zener diode on to the positive lead of my power supply
and went probing the contacts. The two outside contacts were the ones
powering the LED. But the LED promptly fried.

Obviously there's more to this than I thought. What do I need to do to
here to keep my LED lights from burning up?

Thanks,
John


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jonlaury



Joined: 06 Nov 2006
Posts: 336

PostPosted: Fri Mar 23, 2007 8:04 am    Post subject: What did I do wrong? Reply with quote

Bob, Eric & Matt,

A thousand thanks to you all for my education on Zener diodes and how to get my lamps to work. Eric, you're right about my concept of Zeners...totally backward. I thought they "spilled" voltage over the nominal amount instead of absorbing the nominal amount. Now I think I understand what happened.

John

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