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Need Master Cylinder Spring Info

 
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Daniel.Snow(at)wancdf.com
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PostPosted: Wed May 30, 2007 7:47 am    Post subject: Need Master Cylinder Spring Info Reply with quote

My brakes are sticking and I would like to install return springs on the
master cylinders. Has anyone added springs, and if so, can you provide
details?

Thanks,

Daniel Snow
RV-9A, 34 Flight Test hours


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dennis.glaeser(at)eds.com
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PostPosted: Wed May 30, 2007 12:20 pm    Post subject: Need Master Cylinder Spring Info Reply with quote

I'm not flying yet, but decided to add 'helper' springs while I have
better access (top fwd skin not yet riveted).
I went to the aviation aisle of my hardware store and found springs that
were 3/8" ID and 3" long. 3.5" long would be better, but that was all
they had. I stretched the springs a bit to get more 'help' at the end
of the stroke. Another approach would be to either add washers, or a
short piece of tubing to compress the spring when the shaft is extended.
The ends of the springs had to be bent away a bit because they dragged
on the shaft, but once that was done, they slide easily.
I put a washer down first, then slid on the spring. I was going to put a
washer at the top as well, but it interfered with the mount. I wish I
had thought of doing this before the rudder pedals were in the airplane,
and I don't envy you having to do it on a finished airplane.

Dennis Glaeser
RV-7A - starting to paint, waiting for my engine
------------------------------------------------------------------------
---
My brakes are sticking and I would like to install return springs on the
master cylinders. Has anyone added springs, and if so, can you provide
details?

Thanks,

Daniel Snow
RV-9A, 34 Flight Test hours


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Mark Phillips in TN



Joined: 10 Jan 2006
Posts: 431
Location: Columbia, TN

PostPosted: Wed May 30, 2007 12:38 pm    Post subject: Need Master Cylinder Spring Info Reply with quote

In a message dated 5/30/2007 10:49:58 AM Central Daylight Time, Daniel.Snow(at)wancdf.com writes:
Quote:
Has anyone added springs, and if so, can you provide
details?

>>>

Here's what I did:

http://websites.expercraft.com/n51pw/index.php?q=log_entry&log_id=17458

...and by the way- I just added the above log entry to my Expercraft website after not even looking at it in over a year, and even with a new format was very easy- Riggen is a genius and I highly recommend his service! (unsolicited, uncompensated and unconditional support for Expercraft- great stuff- Thanks again Rob!)

From The PossumWorks in TN
Mark

See what's free at AOL.com.
[quote][b]


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rv9jim(at)juno.com
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PostPosted: Wed May 30, 2007 1:03 pm    Post subject: Need Master Cylinder Spring Info Reply with quote

Dennis,
Use a "set collar" on the top to provide the tension you want. I
did it to my brake cyl on both sides. check out my web site for the
details. If you can not find it there, I can e-mail you the pix I have
on how I did it. You should use a flanged oillite bushing on the bottom
so the spring rides on it rather than the topof the cyl.

www.expercraft.com/jimn

Jim Nelson
RV9-A
N15JN

95% done and 50% to go


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seipel(at)seznam.cz
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PostPosted: Wed May 30, 2007 1:29 pm    Post subject: Need Master Cylinder Spring Info Reply with quote

I used the following from McMaster Carr (www.mcmaster.com):

1 6389K625 Nylon Bearing Flanged, for 3/8" Shaft Dia, 1/2" Od, 3/8"
Length, Packs of 5 $1.71
1 9657K115 Steel Compression Spring Znc-Pltd Spring-Tempered, 3" L,
1/2" Od, .047" Dia, Packs of 12 $5.29
4 9946K13 Aluminum Set Screw Shaft Collar 3/8" Bore, 3/4" Outside
Diameter, 3/8" Width $1.82

for a total cost of about $19 after shipping. Picture is attached. Not
flying yet, so I don't know how well it works.

PJ Seipel
RV-10 #40032
Snow wrote:
Quote:


My brakes are sticking and I would like to install return springs on the
master cylinders. Has anyone added springs, and if so, can you provide
details?

Thanks,

Daniel Snow
RV-9A, 34 Flight Test hours



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Mark Phillips in TN



Joined: 10 Jan 2006
Posts: 431
Location: Columbia, TN

PostPosted: Wed May 30, 2007 1:34 pm    Post subject: Need Master Cylinder Spring Info Reply with quote

In a message dated 5/30/2007 3:23:11 PM Central Daylight Time, dennis.glaeser(at)eds.com writes:
Quote:
I wish I
had thought of doing this before the rudder pedals were in the airplane,
and I don't envy you having to do it on a finished airplane.

Man, have you got THAT right! Cool

Mark do not archive

See what's free at AOL.com.
[quote][b]


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garrys(at)tampabay.rr.com
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PostPosted: Wed May 30, 2007 2:06 pm    Post subject: Need Master Cylinder Spring Info Reply with quote

I agree with Jim Nelson's post. My brakes were dragging too, and Jim fixed
me up with the Oillite bushings and set collars. The springs can be found
at most major hardware stores. Works great! Check out Jim's website.

Garry Stout
RV-7A Tampa Florida
---


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