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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Wed Jul 11, 2007 11:39 am    Post subject: Cowling Update | 
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				I'm in the process of installing the first production cowling.
 
 The one I installed on my plane was actually a prototype.
 
 Between mine (the prototype) and Brian's (the first production cowling) 
 we made some changes to the joggle where the upper cowling meets the 
 lower cowling, the lay-up schedule on both the upper and lower to make 
 them stiffer, and the mounting of the inlets and cooling exit ramps.
 
 Everything worked out well except the joggle.  The cowling has to go 
 back to Lancaster to get that fixed.  Should only take a couple of 
 days.  Still, now you know why I wanted to install the first 5 
 cowlings.  Work out the bugs and make sure the installation 
 instructions make sense.
 
 So far, I have about 25 to 30 hours invested in fitting the cowling to 
 the plane.  This is one area where you don't want to trim off too much 
 material.
 
 So, Brian, about that trip to Oshkosh . . . . . . .
 ________________________________________________________________________
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  _________________ Gary
 
AuCountry Aviation
 
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Mon Jul 23, 2007 10:26 pm    Post subject: Cowling Update | 
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				For those following the saga, I'm installing the first production 
 cowling.
 
 Fitting the cowling, initally, took about 30 hours.
 
 Cutting and fitting the baffles has taken about 80 hours so far.
 
 -  The two biggest headaches are the left rear corn baffles.  I will be 
 having them made int he futre instead of modifying RV-6 baffles.  Van's 
 F*#ked up when he designed the left ear corner.  It could be done a lot 
 easier.  The baffle behind #3 needs to have s duct installed to get the 
 air around the back of the cylinder.  Van's baffle sits right against 
 it and blocks the air flow around the back.  No way around that without 
 resorting the the horribly designed Grumman baffles.  At least they 
 have a duct to get air around the back.  Then, installing a 4 inch 
 flanged aluminum duct from an AG5B next to it get interesting.  Now 
 Iknow why it took a month toinstall my baffle on the first cowling.
 
 Next step is to fine tune the heights of the baffles.  I had my 
 fabricator add 1/8 inch foam sandwich to the underside of the upper to 
 make it stiffer.  That worked, it just makes fitting the baffles 
 different from mine.
 
 I'm making up the installation instructions as I go.  It would be nice 
 if a couple more brave souls would buy into the first phase so I can 
 fine tune the installation instructions.  As with the first production 
 cowling, I'll fit the cowling for free.  I just need to get the details 
 on the baffles sorted out now.
 
 Gary
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  _________________ Gary
 
AuCountry Aviation
 
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		az_gila
 
 
  Joined: 17 Jun 2006 Posts: 99 Location: Tucson, AZ
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				 Posted: Mon Jul 23, 2007 11:27 pm    Post subject: Cowling Update | 
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				 	  | Quote: | 	 		  
  -  The two biggest headaches are the left rear corn baffles.  I will be having them made int he futre instead of modifying RV-6 baffles.  Van's F*#ked up when he designed the left ear corner.  It could be done a lot easier.  The baffle behind #3 needs to have s duct installed to get the air around the back of the cylinder.  Van's baffle sits right against it and blocks the air flow around the back.  No way around that without resorting the the horribly designed Grumman baffles.  At least they have a duct to get air around the back.  Then, installing a 4 inch flanged aluminum duct from an AG5B next to it get interesting.  Now Iknow why it took a month toinstall my baffle on the first cowling.
  ....
 
  Gary | 	  
  Gary... the standard Vans builders fix is to add washers/speacers (a 1/4 inch IIRC) under the baffles by #3 cylinder.  This gives the duct you refer to above...
 
  gil in Tucson... wondering why the 180 HP RVs have less cooling problems than our Tigers....    [quote][b]
 
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Tue Jul 24, 2007 10:06 am    Post subject: Cowling Update | 
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				Tigers don't have a cooling problem.  That's a myth.
 --
 
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  _________________ Gary
 
AuCountry Aviation
 
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