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Nick Leonard
Joined: 18 Jun 2007 Posts: 35 Location: Sacramento, CA
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Posted: Thu Aug 23, 2007 10:39 am Post subject: Baggage door alarm |
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For those of you that haven’t put in your door alarms yet, I might suggest a slight improvement. For some reason Van’s is using a Normally Open (N.O.) reed switch (magnetic contact switch) for the door alarms which requires that you put a relay in-line to reverse the function to a Normally Closed (N.C.) operation. I wanted to add a door open alarm to the baggage door as well, but didn’t want the added complexity of the relays. I found a N.C. switch that comes with a flanged press fit for a simple clean installation in the baggage door frame. I installed it just below the latch area by drilling through from the rib behind the door using the hole that was already there but used for manufacturing the rib and drilled straight through into the baggage door frame. This same unit can be used in the cabin doors, either mounted as the plans suggest or you could do the press fit at any part along the frame and the magnet press fit into the door. Now you can wire the units without the relays in-line, simplifying the parts count, weight, and points of failure, plus have the same parts for all locations. I used mine in combination with the Riverhead-Aero Door Guides and Pins that have the built in magnet in the pins.
The contacts that I found are from GRI (www.grisk.com) and made for the home alarm industry. I used the 3030-12W (the W is white, also available in brown and black). It has a 3/8” diameter press fit but is also available in a ¼” as the 60-RF. They are also available without the flange if you aren’t going to take advantage of the flush fit on the baggage door frame. Either form factor can be adapted if you need to. They also have several different magnet strengths available. I would suggest the standard, weakest magnets which should give you up to a ½” gap. You don’t want to have it reading “closed” while the door is still partially open. The Wide-Gap (-WG) will give you up to a 1” opening. These units come with 6” wired leads or you can order them with screw terminals.
I got mine at Metro Electronics (916-442-1512) in Sacramento. They have no web ordering (www.metro-electronics.com) but will ship if you call them directly. I also found them at a place called ASI Home (http://www.asihome.com/ASIshop/product_info.php?manufacturers_id=39&products_id=739)
ASI normally sells them in packages of 10 at $1.63 each for the 3030-12W version and $2.03 for the 60RF-12W. It is about a wash if you buy five sets vs. the package of ten but check the pricing. They all come as a set with the magnet. I think I paid ~$3.65 for the individual pairs (3030-12W) at Metro. ASI will also sell them individually but you will need to call them (800-263-8608) to get pricing and availability since they don’t seem to list the 3030 version on the website but do stock some. When ordering; confirm that you are getting the Normally Closed, 12 volt, flanged (or unflanged), standard magnet, white (if you care), 6” leads (or screw terminals) in either the ¼” or 3/8” version.
If you mount the switches on the doors the way the plans suggest using the Adel clamp rather than the flush mount in the frame you have the advantage of being able to adjust the gap distance which could be helpful if you order the wide gap (WG) version of the magnet.
Enjoy,
Nick
C:916-425-1064
Nick(at)NLeonard.com
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_________________ Nick Leonard
RV-10 (40015) Flying |
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scottmschmidt(at)yahoo.co Guest
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Posted: Thu Aug 23, 2007 11:01 am Post subject: Baggage door alarm |
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The door alarm is a great idea. Just FYI, while I was doing my tranisition training with Mike Seager, we landed and the door swung open. During our flight the screw that holds the latch on vibrated out. It was at least good to know that if you forget to latch it won't just rip off. I put some red locktite on mine and haven't had any issues.
Scott Schmidt
scottmschmidt(at)yahoo.com
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Tim Olson
Joined: 25 Jan 2007 Posts: 2880
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Posted: Thu Aug 23, 2007 11:33 am Post subject: Baggage door alarm |
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Whatever you do, don't take this as criticism or anything negative.
It's just something I'm gonna throw out there for thought.
Over the past few years, speaking with people about AHRS and
magnetometer sensitivity, I've come to learn exactly how
sensitive an AHRS magnetometer can be. They can detect coins
even many feet away, and in fact for installation they
have the installer use non-magnetic hardware. People have
had things like steel roll cages in the front of the airplane
become slightly magnetized and throw off a magnetometer. I've
even heard that nickel edged props have caused issues with
AHRS magnetometers. When another friend was having problems
with his Crossbow, Crossbow insisted at first that the problem
was likely caused by his carrying the towbar in the baggage
area. Recently I was flying and had a lightly magnetic
screwdriver in the front seat...I could watch my vertical card
compass move even with the screwdriver a couple feet away.
I just point this out as something to think about while adding
ANY kind of magnetic sensor to your airframe. It might all
depend on your avionics systems, where they're mounted, how
sensitive they are, and many factors. But, I can tell you that
if I were picking a magnetic device to be used in a door sensor,
I'd try to go with the weakest magnet I could. I myself
am considering buying the rivethead door latch pin setup, but
I'm not sure if I'll want to get the magnetic tips or not
yet. The probably would cause no problems at all, so I
may just get them. But, it's something to think about.
One thing for certain...if you're using a magnetometer based
system, you'll want to perform a full calibration of it, in
the final magnetic environment, preferably with a running
engine and all avioncs lit up, as there will absolutely be
various magnetic effects that you need to account for.
Using that calibration should help nullify some of the stuff
that you install that might have an effect, as long as it
doesn't move.
All just info to think about, but I'm not trying to discourage
anyone from adding such things....just test for effects along
the way.
Tim Olson - RV-10 N104CD - Flying
do not archive
nick(at)nleonard.com wrote:
Quote: |
<nick(at)nleonard.com>
For those of you that haven’t put in your door alarms yet, I might
suggest a slight improvement. For some reason Van’s is using a
Normally Open (N.O.) reed switch (magnetic contact switch) for the
door alarms which requires that you put a relay in-line to reverse
the function to a Normally Closed (N.C.) operation. I wanted to add
a door open alarm to the baggage door as well, but didn’t want the
added complexity of the relays. I found a N.C. switch that comes
with a flanged press fit for a simple clean installation in the
baggage door frame. I installed it just below the latch area by
drilling through from the rib behind the door using the hole that was
already there but used for manufacturing the rib and drilled straight
through into the baggage door frame. This same unit can be used in
the cabin doors, either mounted as the plans suggest or you could do
the press fit at any part along the frame and the magnet press fit
into the door. Now you can wire the units ! without the relays
in-line, simplifying the parts count, weight, and points of failure,
plus have the same parts for all locations. I used mine in
combination with the Riverhead-Aero Door Guides and Pins that have
the built in magnet in the pins.
The contacts that I found are from GRI (www.grisk.com) and made for
the home alarm industry. I used the 3030-12W (the W is white, also
available in brown and black). It has a 3/8” diameter press fit
but is also available in a ¼” as the 60-RF. They are also
available without the flange if you aren’t going to take advantage
of the flush fit on the baggage door frame. Either form factor can
be adapted if you need to. They also have several different magnet
strengths available. I would suggest the standard, weakest magnets
which should give you up to a ½” gap. You don’t want to have
it reading “closed” while the door is still partially open. The
Wide-Gap (-WG) will give you up to a 1” opening. These units come
with 6” wired leads or you can order them with screw terminals.
I got mine at Metro Electronics (916-442-1512) in Sacramento. They
have no web ordering (www.metro-electronics.com) but will ship if you
call them directly. I also found them at a place called ASI Home
(http://www.asihome.com/ASIshop/product_info.php?manufacturers_id=39&products_id=739)
ASI normally sells them in packages of 10 at $1.63 each for the
3030-12W version and $2.03 for the 60RF-12W. It is about a wash if
you buy five sets vs. the package of ten but check the pricing. They
all come as a set with the magnet. I think I paid ~$3.65 for the
individual pairs (3030-12W) at Metro. ASI will also sell them
individually but you will need to call them (800-263-8608) to get
pricing and availability since they don’t seem to list the 3030
version on the website but do stock some. When ordering; confirm
that you are getting the Normally Closed, 12 volt, flanged (or
unflanged), standard magnet, white (if you care), 6” leads (or
screw terminals) in either the ¼” or 3/8” version.
If you mount the switches on the doors the way the plans suggest
using the Adel clamp rather than the flush mount in the frame you
have the advantage of being able to adjust the gap distance which
could be helpful if you order the wide gap (WG) version of the
magnet.
Enjoy,
Nick C:916-425-1064 Nick(at)NLeonard.com
-------- Nick Leonard RV-10 (40015) Finish
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Ted French
Joined: 09 Jan 2006 Posts: 54 Location: Kelowna BC Canada
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Posted: Thu Aug 23, 2007 2:31 pm Post subject: Baggage door alarm |
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I used micro switches for all my door adjar indicators. More positive than
magnets and no stray magnetic fields to mess things up.
See http://www3.telus.net/elfrench/RV-10_main.htm , go to the blog and open
the February archive. Go to the bottom of the page for photos.
Ted French
C-FXCS flying
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_________________ Ted French
RV-10 fuselage |
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AV8ORJWC
Joined: 13 Jul 2006 Posts: 1149 Location: Aurora, Oregon "Home of VANS"
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Posted: Thu Aug 23, 2007 6:31 pm Post subject: Baggage door alarm |
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Tim you continue to bring a smile to my face as you share valuable
insight into our wonderful RV-10 aircraft and its assemblage.
I can vouch first hand on the accuracy of your observation and the
importance of equipment placement and installation procedures. All too
often we plunge into the build without being fully informed on the
casual/effect of our actions. Not long ago there was a post on the need
for a magnetic compass and that device too is significantly effected by
ferrous product placement, energizing of electric circuitry and the use
of non magnetic tools.
AHRS is a wonderful thing. Boy do you make this list a pleasure to read
even for the daily lurker. Those who have asked me to do an EAA
progress inspection know that I ask them to consider serviceability when
they are wildly throwing parts from the pile into a precision build.
The day you stop as the manufacturer you immediately begin to go "Wow, I
wish I had thought about that earlier". The Repairman in each of us
will appreciate the time invested in our planning during manufacturing,
once it is assembled and we begin the "Safe Maintenance Cycle" after our
flyoff.
John Cox
#40600
EAA Tech #5242
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