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3 leaf tail spring. Bolt size

 
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geir_olav(at)c2i.net
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PostPosted: Sat Sep 22, 2007 12:59 pm    Post subject: 3 leaf tail spring. Bolt size Reply with quote

I am replacing the single leaf tail spring with a 3 leaf. But I do not know the size of the bolt that is installed. (then I need a ˝” longer bolt ) now. Think it is a 5/16” bolt, but cant remember. Anybody that know the original size of the bolt on my Kitfox 4. (of course I can go over to the airport, dismantle and find out, but if one of you know the length and size, I would be thankful).

Will just replace the spring BEFORE it breaks.

Thanks

Geir Olav Řien
Kitfox 4
Jabiru 2200.

[quote][b]


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Tom Jones



Joined: 12 Mar 2006
Posts: 752
Location: Ellensburg, WA

PostPosted: Sat Sep 22, 2007 6:12 pm    Post subject: Re: 3 leaf tail spring. Bolt size Reply with quote

Quote:
I am replacing the single leaf tail spring with a 3 leaf. But I do not know the size of the bolt that is installed. (then I need a �” longer bolt ) now. Think it is a 5/16” bolt, but cant remember. Anybody that know the original size of the bolt on my Kitfox 4.


Grir, I have a Classic 4 with one main leaf and one helper leaf. My fuselage bolt goes through 2 spring leaves. It is a AN5-20 (5/16 X 2 inch). The rear bolt goes through one leaf and the Mall tail wheel bracket, it is a AN7-10A (7/16 X 1 inch). The two smaller bolts that secure the tail spring clamp catch 2 leaves. They are AN3-10A (3/16 X 1 inch).

If you are installing 2 main leaves plus a helper leaf you probably should add 2 (1/4 inch) to each of the above AN dash numbers.

Now, did I help or confuse you?


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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Sat Sep 22, 2007 11:33 pm    Post subject: 3 leaf tail spring. Bolt size Reply with quote

On Sep 23, 2007, at 4:12 AM, Tom Jones wrote:
Quote:
If you are installing 2 main leaves plus a helper leaf you probably
should add 2 (1/4 inch) to each of the above AN dash numbers.

Yes, you will have to do that, Geir. And the bad news is: the main bolt
is - as I understand it - glued inside the fuselage and you will need
to heat it for removal.

Med vennlig hilsen,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sun Sep 23, 2007 4:34 am    Post subject: 3 leaf tail spring. Bolt size Reply with quote

Depending on how the original builder built the plane, this bolt may
or may not be glued in place. In building mine I glued (structural
adhesive...Hysol 9460) the bolt in place, and when I needed to remove
it for the thicker spring/longer bolt, it was a simple matter to
shield the fabric with a metal plate with a hole drilled in it, then
heat the bolt on the threads. The heat will travel up the bolt,
soften the adhesive and allow the bolt to be pushed up into the
fuselage. I have an inspection hole nearby to facilitate work done in
this area. If you don't have this hole, I think you'll have to remove
the hort. stab to reach the area....maybe not.

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/400+ hrs
On Sep 23, 2007, at 3:32 AM, Michel Verheughe wrote:

Quote:


On Sep 23, 2007, at 4:12 AM, Tom Jones wrote:
> If you are installing 2 main leaves plus a helper leaf you
> probably should add 2 (1/4 inch) to each of the above AN dash
> numbers.

Yes, you will have to do that, Geir. And the bad news is: the main
bolt is - as I understand it - glued inside the fuselage and you
will need to heat it for removal.

Med vennlig hilsen,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200



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dave



Joined: 22 Sep 2006
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PostPosted: Sun Sep 23, 2007 8:36 am    Post subject: Re: 3 leaf tail spring. Bolt size Reply with quote

Geir,

I changed mine to a 3 leaf recently and used the existing 5/16" bolt without an issue. As long ass you got close to 1/4" extra bolt you should be ok. I had a spacer between the fuselage and the old spring and I removed it.

The 7/16 bolt on tailwheel will likely be too short as it now goes through 2 leaves rather than one. I took off the washer and used it anyhow but the bolt is not through the self locking nut far enough. Thanks for the reminder to replace it before it falls off Smile


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dave



Joined: 22 Sep 2006
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PostPosted: Mon Sep 24, 2007 4:09 am    Post subject: Re: 3 leaf tail spring. Bolt size-- waited too long Reply with quote

Took off 30 mins ago , got to 100 feet and all windows fogged over.
open door flew into sun till it dis-appeared.

Landed 15 mins later........ 200 feet from hangar on grass strip and "CLUNK" tail drops..... goes through my head - could it be my three leaf spring just gave in? OR did that BOLT that did not go through the self locking not far enough just fall out ?
Regardless-------- I stomped on brakes and hit throttle and got tail off ground and kept it off till i got to hangar then even turned it while tail still in air and shut down.........

Tailwheel bolt had fallen out ------ >> NO DAMAGE
oh well put another in later Smile

Happy ending but i should have read and REACTED to my post YESTERDAY >>>>>>>>>>>>>>>
Quote:
The 7/16 bolt on tailwheel will likely be too short as it now goes through 2 leaves rather than one. I took off the washer and used it anyhow but the bolt is not through the self locking nut far enough. Thanks for the reminder to replace it before it falls off


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dave



Joined: 22 Sep 2006
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PostPosted: Mon Sep 24, 2007 5:42 am    Post subject: Re: 3 leaf tail spring. Bolt size Reply with quote

another bolt put in

test flew
seems ok now


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PostPosted: Mon Sep 24, 2007 9:54 am    Post subject: 3 leaf tail spring. Bolt size Reply with quote

Hope it's a longer one and "in safety".

Noel

[quote] --


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dave



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PostPosted: Mon Sep 24, 2007 10:00 am    Post subject: Re: 3 leaf tail spring. Bolt size Reply with quote

Noel, did not have a AN bolt so i used a grade 5 bolts course thread with a lock washer.

Then After it done I drilled it and put in a cotter pin LOL
not AC 43.11 but it just a tailwheel....

next order i get a 7/16 " bolt the right length Smile

maybe it will bust again by then > ?


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PostPosted: Mon Sep 24, 2007 10:16 am    Post subject: 3 leaf tail spring. Bolt size Reply with quote

This is one of those funny things that happen (this time!) where you
can laugh at yourself. Glad to hear it worked out OK.
(I read the latest post that you have replaced the bolt)

do not archive

--
Rex Hefferan
SE Colorado / K-II / 582-C / still waiting repairs
dave wrote:

Quote:


Landed 15 mins later........ 200 feet from hangar on grass strip and "CLUNK" tail drops..... goes through my head - could it be my three leaf spring just gave in? OR did that BOLT that did not go through the self locking not far enough just fall out ?
Regardless-------- I stomped on brakes and hit throttle and got tail off ground and kept it off till i got to hangar then even turned it while tail still in air and shut down.........

Tailwheel bolt had fallen out ------ >> NO DAMAGE
oh well put another in later Smile

Happy ending but i should have read and REACTED to my post YESTERDAY >>>>>>>>>>>>>>>



>The 7/16 bolt on tailwheel will likely be too short as it now goes through 2 leaves rather than one. I took off the washer and used it anyhow but the bolt is not through the self locking nut far enough. Thanks for the reminder to replace it before it falls off
>
>
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/




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