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High HP O-360 engine

 
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ronlee(at)pcisys.net
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PostPosted: Mon Feb 27, 2006 10:49 am    Post subject: High HP O-360 engine Reply with quote

Reading about the Super 7 I have some questions to ask about
getting a higher than 180 HP engine out of an O-360. (not IO
or angle valve)

You can put higher compression pistons in for some increase
above that provide by 8.5:1. Obviously there are pros and cons.
Other than not being able to use autogas how would one determine
how high to go (9.2, 9.5, 10:1)?

Supposedly there is a high torque Camshaft. More torque must be good.

Porting and polishing of something is mentioned.

Angle cut of the valves may offer something.

Where is the highest/most cost-effective pay-off in getting more horsepower
from an O-360?

Ron Lee


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martin(at)gbonline.com
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PostPosted: Mon Feb 27, 2006 7:54 pm    Post subject: High HP O-360 engine Reply with quote

Ron and all listers,

Five years ago when I built my RV8, I wanted as much power as possible, and
I had met several other RVers with pumped up Lycoming engines, I decided to
pump up my choice which was a standard IO360AlB6. I found a suitable core
and sent it to Monty Barrette for overhaul. Monty advised me that I would
definitely have more power with a 10-1 compression engine, however he
advised me that I should not expect a normal TBO of 2000 hours. He advised
that a TBO of 1000 hours would be more likely, and possible less depending
on how I would run the engine. Since I wanted to go fast and I considered
myself to be maintenance oriented, I convinced myself that my engine would
last longer because I would be extra careful!!! (change oil regularly etc.)
To make a long story short, my engine lasted 946.2 hours. I had noticed a
light nocking noise in the last hours of operation, but dismissed that
because I had been told by know it alls that some mechanical noise was to be
expected. (This was my first Lycoming engine, I had over 3000 hours in
radial engines) . When I changed the oil and the filter, I found that the
oil screen was plugged tight with what looked like fish scales and the
filter was full of bearing material and steel slivers. This all occurred
just after flying home from Florida via Phoenix to Green Bay with 2 plus
hours over florida swamps in real IMC and another 4 hours over mountains. I
immediately pulled a cylinder and discovered that all of the bearings were
toast. Needless to say, I am now a more religious person. with a very
healthy regard for the advice that was given to me by Monty Barrette ie -
do not expect a high TBO with a pumped up engine - more power - Yes, long
TBO - NO..
I replaced this engine with a new IO390. I am very happy with this engine,
it has more noticable power than the IO360, averages l/2 gal per hr more
fuel consumption at normal cruise 23x2300 and yields an average 5mph
increase speed atabove power setting. The engine is approximately 10 lbs
heavier, however I am now using a AeroComposites 74" prop that is about
15lb lighter than my Hartzell, so no cg. problem was noticed .
I hope that this information will help you with your engine choice. Please
do not ask for email replys. It you want to discuss this call me (at) 920 619
6968.

Dick Martin
RV8 N233M
the fast one


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