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		Clive J
 
 
  Joined: 03 Nov 2007 Posts: 340 Location: UK
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				 Posted: Wed Apr 30, 2008 12:38 am    Post subject: Grooves | 
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				RE: the amount of grooves on the needle. This is my understanding. The
 early simple needles were gradually tapering and as such could be moved
 giving a richening or leaning of the mixture. The later needles look to
 be 'profiled' that is the diameter change isn't constant with length.
 Moving one of these needles by a groove may actually put the mixture out
 by a real step change rather than a tweak hence a single groove so it
 couldn't be done. Changing the needle jet size achieves the 'tweak'.
 
 Reference the 'profiled' needle. With a carburettor the whole business
 of air fuel mixture is a set of compromises, compromises which go along
 with the ones that come with our aircraft/propeller combination. There
 maybe a couple of speed/rpm setting that are optimum and there maybe a
 couple of speed/rpm/mixture settings that are optimum. Generally though
 things will always be less than the 'ideal'. 
 
 When Jabiru in their wisdom started the 'Economy kit' and profiling
 needles there was one element that wasn't included and set the idea up
 for failure (this is in my opinion only). As the Jabiru engine is used
 in many planes the Aeroplane/propeller combination can be very
 different. In the Jabiru planes themselves different props and pitches
 (same numbers different pitches with Jabiru props) mean that the idea
 mixture requirements will be different. With different airframes
 different once again, in some cases and order of magnitude. 
 So Jabiru produce a needle that runs the engine in cruise on the edge of
 too lean for plane X, great, we stick that engine on plane Y, Z, W and
 with prop this that or the other and it's not right...why should we be
 surprised. Anyhow just my sixpence worth (5 cents?)
 
 We had a strange one in the UK which I can't really understand. It is
 around the same issue as I mention above. A Jabiru J400 is built in the
 UK with a 3300 engine 'as supplied' (whatever that was at the time)
 three and a half years ago. It is flown happily for those three and half
 years until one day there's a running problem. Starts in the air and
 smacks of carb ice. Pilot circles over large airfield trying to isolate
 the problem. Carb ice suspected as problem began when entering a misty
 shower. Eventually nothing found and problem seems to go away. Continues
 to base. Two days later when flying the problem comes back and nothing
 will get rid of it, slight uneven running. Landing out at an airfield we
 check the plane over and by manipulating the throttle we can make it run
 like a bag of spanners and even stop. We get after the usual fault
 finding nothing found, certainly carburettor but what. Discussion with
 one of the UK agents engineers of the symptoms and he immediately
 suggests the mixture and a new needle jet. Other suggestions are tried
 'in case' but it all points to a mixture problem. Eventually I drive
 across and get a selection of jets. Drive back and fit the 'next one
 up', and bingo as predicted, smooth as silk and I'm soon flying the
 plane back to base. 
 
 So, my question is why, after 3 1/2 years (300 hrs same prop) does this
 problem manifest itself? Wear would richen things up, filters
 eliminated. ALL the checks show nothing. Just the jet to fix it......
 The agent has been over and given it a dose of looking at and found
 nothing else. The jet needle combination has been matched correctly. One
 thing that is noted is it's running much cooler so was undoubtedly lean.
 But what changed to bring the problem on.
 
 Ideas?
 
 Regards, Clive
 
 List of what was checked
 Fuel filter
 Air filter
 Induction leaks
 Carburettor stripped completely and blown through and rebuilt.
 Float level
 Fuel, the same as another Jab that was flying over the same period
 Loads of other stuff I can't remember.
 
 --
 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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				 Posted: Wed Apr 30, 2008 3:15 am    Post subject: Grooves | 
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				Maybe the faulty jet or passageways leading up to the jet got a  
 buildup of varnish or other contaminants over the years, and finally  
 something dislodged and caused the problem. That's a strange one  
 alright.
 
 Lynn Matteson
 Grass Lake, Michigan
 Kitfox IV Speedster  w/Jabiru 2200
 flying w/490+ hrs
 
 On Apr 30, 2008, at 4:34 AM, James, Clive R wrote:
 
 [quote] 
  <clive.james(at)uk.bp.com>
 
  So, my question is why, after 3 1/2 years (300 hrs same prop) does  
  this
  problem manifest itself? Wear would richen things up, filters
  eliminated. ALL the checks show nothing. Just the jet to fix it......
  The agent has been over and given it a dose of looking at and found
  nothing else. The jet needle combination has been matched  
  correctly. One
  thing that is noted is it's running much cooler so was undoubtedly  
  lean.
  But what changed to bring the problem on.
 
  Ideas?
 
  Regards, Clive
 
  List of what was checked
  Fuel filter
  Air filter
  Induction leaks
  Carburettor stripped completely and blown through and rebuilt.
  Float level
  Fuel, the same as another Jab that was flying over the same period
  Loads of other stuff I can't remember.
 
  --
 
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  _________________ Lynn
 
Kitfox IV-Jabiru 2200
 
N369LM | 
			 
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