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Tank Testing

 
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Jerry Cochran



Joined: 10 Jan 2006
Posts: 111
Location: Wilsonville, OR

PostPosted: Tue Aug 05, 2008 8:52 am    Post subject: Tank Testing Reply with quote

I had to remove both fuel senders and reseal so am testing for integrity. The instructions for testing with a manometer are saying either 2 to 3 inches diff in water levels or 2 feet 3 inches, can't tell which. Before bothering Van's and displaying my ignorance anyone here know the answer for sure? I'd rather not blow my tanks apart, ya know...

Thanks all,

Jerry

Oh, BTW... I would never, repeat NEVER use the supplied rubber gaskets again.
I could not figure out why I'd never get a drip on the hangar floor but mysterious fuel streaks down the belly. My hangar mate pointed out that at speed the fuel vents can slightly pressurize the tanks. Fact or fiction? You decide. I took senders out, slathered proseal and replaced. Hopefully fixed.
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dvanwinkle(at)royell.org
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PostPosted: Tue Aug 05, 2008 12:52 pm    Post subject: Tank Testing Reply with quote

Jerry

The differential is 2 ft 3 inches which equates to approx one PSI. This is
what I used for my RV-9A tanks and worked very well. Even with one PSI, you
will see a small amount of skin deflection between the tank ribs while
pressurized. Also be aware that the differential is very sensitive to
temperature changes, even if you have no leaks.

Dean Van Winkle
dvanwinkle(at)royell.org

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wskimike(at)mchsi.com
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PostPosted: Tue Aug 05, 2008 2:35 pm    Post subject: Tank Testing Reply with quote

You better have a quality regulator to ensure you only put one PSI in the
tank. You can damage the tank with three PSI.
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matronics(at)cencula.com
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PostPosted: Tue Aug 05, 2008 2:42 pm    Post subject: Tank Testing Reply with quote

Jerry,

Here's some info on testing the tanks...including the relationship
between temperature and pressure:

http://www.our7a.com/20070911.html

Good luck!

Mike

Jerry Cochran wrote:
Quote:


I had to remove both fuel senders and reseal so am testing for integrity. The instructions for testing with a manometer are saying either 2 to 3 inches diff in water levels or 2 feet 3 inches, can't tell which. Before bothering Van's and displaying my ignorance anyone here know the answer for sure? I'd rather not blow my tanks apart, ya know...

Thanks all,

Jerry

Oh, BTW... I would never, repeat NEVER use the supplied rubber gaskets again.
I could not figure out why I'd never get a drip on the hangar floor but mysterious fuel streaks down the belly. My hangar mate pointed out that at speed the fuel vents can slightly pressurize the tanks. Fact or fiction? You decide. I took senders out, slathered proseal and replaced. Hopefully fixed.
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tcone1(at)comcast.net
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PostPosted: Tue Aug 05, 2008 4:19 pm    Post subject: Tank Testing Reply with quote

STOP!!!! Do not hook your tank up to ANY pressure source...I don't care
what kind of regulator you have. Fuel tanks and compressed gasses do not go
together.
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Jerry Cochran



Joined: 10 Jan 2006
Posts: 111
Location: Wilsonville, OR

PostPosted: Tue Aug 05, 2008 5:58 pm    Post subject: Tank Testing Reply with quote

Thanx Dean,

Using 27" overnite as we speak. Lookinf good so far...

Jerry

In a message dated 8/5/2008 1:55:30 P.M. Pacific Daylight Time, dvanwinkle(at)royell.org writes:
Quote:
Jerry

The differential is 2 ft 3 inches which equates to approx one PSI. This is
what I used for my RV-9A tanks and worked very well. Even with one PSI, you
will see a small amount of skin deflection between the tank ribs while
pressurized. Also be aware that the differential is very sensitive to
temperature changes, even if you have no leaks.

Dean Van Winkle
dvanwinkle(at)royell.org


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wskimike(at)mchsi.com
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PostPosted: Wed Aug 06, 2008 6:07 pm    Post subject: Tank Testing Reply with quote

It is a standard practice in aviation to pressurize bladder and sealed
tanks. Vans even tells you how to do it before installing the tanks. If you
are really concerned, just disconnect the vent line from the wing root and
put a balloon on the vent line fitting and screw the pump fitting into the
low point drain like Vans tells you. Then, pump it slowly to prevent too
much pressure.

Mike
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