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Engine 'first' start

 
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recapen(at)earthlink.net
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PostPosted: Wed Aug 06, 2008 5:14 am    Post subject: Engine 'first' start Reply with quote

Folks,

My list of things to do before engine start is getting small and I think it is time to consider letting the dragon breathe some fire.....

I have an Aerosport Power IO360B1F6 (AFP injection, LASAR mags) with a MT three blade prop.

I have the Lycoming manual page for their cold engine start procedures and I have incorporated that in to my engine cold start checklist:

Alt air - off
Prop - high RPM
Fuel valve - select tank
Purge valve - run
Master - on
Fuel boost pump - on
Throttle - full open
Mixture - rich until fuel flow is noted on guage
Throttle - Idle
Mixture - lean
Fuel boost pump - off
Throttle to 1/4
Clear prop
Ignition switch - START
Mixture - to rich smoothly while cranking
Ignition switch - both when engine fires

Have any of you found that you need to deviate from these instructions in order to get consistent starts?

Thanks for any input,
Ralph


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Bruce(at)glasair.org
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PostPosted: Wed Aug 06, 2008 5:41 am    Post subject: Engine 'first' start Reply with quote

No, but make sure you remove a top plug from each cylinder and crank the
engine until you get an oil pressure reading before your first start.

Bruce
www.Glasair.org

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recapen(at)earthlink.net
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PostPosted: Wed Aug 06, 2008 6:01 am    Post subject: Engine 'first' start Reply with quote

Thanks Bruce - I have done that - although my intent was to make sure there were no obvious oil leaks - I got an oil pressure reading for 'free'.......

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Kellym



Joined: 10 Jan 2006
Posts: 1706
Location: Sun Lakes AZ

PostPosted: Wed Aug 06, 2008 6:07 am    Post subject: Engine 'first' start Reply with quote

Not sure if you mean for all cold starts, or just your very first start.
If it is for routine cold starts, you could eliminate some steps. Unless
the AFP operates very different from the RSA, throttle position has
nothing to do with priming. Just running rich mixture until fuel flow
probably isn't enough prime. I use 5 seconds or more of boost pump on my
IO-360 powered Mooney.
One other hint. Let the engine sit for 30-60 seconds after you prime it
before you crank. Lets the liquid fuel become vapor.
I don't know, but suspect the purge valve does nothing on a cold engine.
I think you will find that you can eliminate some of your items, as they
will always be in the correct position from shutdown.
Hot starts.........that's another discussion.
If it is your very first start...as suggested, leave 4 plugs out, and
crank engine until you have good oil pressure. Then put plugs back in,
and do normal cold start.

Ralph E. Capen wrote:
Quote:


Folks,

My list of things to do before engine start is getting small and I think it is time to consider letting the dragon breathe some fire.....

I have an Aerosport Power IO360B1F6 (AFP injection, LASAR mags) with a MT three blade prop.

I have the Lycoming manual page for their cold engine start procedures and I have incorporated that in to my engine cold start checklist:

Alt air - off
Prop - high RPM
Fuel valve - select tank
Purge valve - run
Master - on
Fuel boost pump - on
Throttle - full open
Mixture - rich until fuel flow is noted on guage
Throttle - Idle
Mixture - lean
Fuel boost pump - off
Throttle to 1/4
Clear prop
Ignition switch - START
Mixture - to rich smoothly while cranking
Ignition switch - both when engine fires

Have any of you found that you need to deviate from these instructions in order to get consistent starts?

Thanks for any input,
Ralph




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Bruce(at)glasair.org
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PostPosted: Wed Aug 06, 2008 6:38 am    Post subject: Engine 'first' start Reply with quote

You want to do it no longer than 30 minutes before your first ever engine
start.

Bruce
www.Glasair.org

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recapen(at)earthlink.net
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PostPosted: Wed Aug 06, 2008 7:04 am    Post subject: Engine 'first' start Reply with quote

Good point - I'll do it again right before I do the first start.....

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rgf(at)dcn.davis.ca.us
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PostPosted: Wed Aug 06, 2008 8:13 am    Post subject: Engine 'first' start Reply with quote

After it starts, what's your intention? I assume it needs to be broken in,
and the various procedures I've seen don't include much ground time running.

Ralph Finch

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recapen(at)earthlink.net
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PostPosted: Wed Aug 06, 2008 8:36 am    Post subject: Engine 'first' start Reply with quote

Ralph,

You're correct, it only has a few hours on it from the factory running. I'm only planning to check for leaks and make sure both mags are firing properly - won't be much ground running time right from the get go.

I still need to season the brakes with a couple of taxi runs and make sure I can get fuel flow for climbout time at climbout attitude - I'm thinking that the fuel flow can be done by pointing the nose at climbing attitude and running the boost pump - shouldn't need the engine running.

More thoughts.....

Ralph

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rv(at)thelefflers.com
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PostPosted: Wed Aug 06, 2008 9:37 am    Post subject: Engine 'first' start Reply with quote

Wally Anderson (Synergy Air) made a presentation about pre first flight inspections at OSH. He disconnected the fuel line and measured how much fuel he could get in x amount of minutes. He stated that is how he ensured that there wasn't fuel starvation on the first flight and to ensure there wasn't any debris in the fuel line.

[quote]
From: "Ralph E. Capen" <recapen(at)earthlink.net>
Date: 2008/08/06 Wed AM 11:35:53 EST
To: rv-list(at)matronics.com
Subject: RE: Engine 'first' start



Ralph,

You're correct, it only has a few hours on it from the factory running. I'm only planning to check for leaks and make sure both mags are firing properly - won't be much ground running time right from the get go.

I still need to season the brakes with a couple of taxi runs and make sure I can get fuel flow for climbout time at climbout attitude - I'm thinking that the fuel flow can be done by pointing the nose at climbing attitude and running the boost pump - shouldn't need the engine running.

More thoughts.....

Ralph

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Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Wed Aug 06, 2008 9:55 am    Post subject: Engine 'first' start Reply with quote

During first start plan to have someone stand watch with fire extinguisher
handy looking for oil and gas leaks, smoke or fire. Watch the observer and
have hand signals for emergency shut down.
Dale
----- >
Quote:
More thoughts.....

Ralph


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Aero Plantation
Weddington NC
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recapen(at)earthlink.net
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PostPosted: Wed Aug 06, 2008 11:08 am    Post subject: Engine 'first' start Reply with quote

Thanks for the fuel line tip.....

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PostPosted: Wed Aug 06, 2008 11:32 am    Post subject: Engine 'first' start Reply with quote

I've already made a donation to the local fire department - they want to see anyway...don't get to the airport much....Thanks!

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pitts_pilot(at)bellsouth.
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PostPosted: Wed Aug 06, 2008 11:32 am    Post subject: Engine 'first' start Reply with quote

Get one of the 'halon' fire extinguishers. Failing that, make sure that
the powder in the one you get from Home Depot isn't corrosive to
aluminum. I'm being told that the newer fire extinguisher powder isn't
as corrosive as the old stuff .... but that just means your pride and
joy will take longer to become a corroded POS. Per my hangar agreement
I have to buy a 20BC (or better) extinguisher. All I can find is powder
types .... and they already know when the fire is put out, there'll a
full extinguisher with paint burns on it. Your insurance won't pay for
the corroded POS in the long term.
Linn

Oh yeah .... jumping up and down holding the fire extinguisher doesn't
count as a hand signal!!!
do not archive
Dale Ensing wrote:
Quote:


During first start plan to have someone stand watch with fire
extinguisher handy looking for oil and gas leaks, smoke or fire. Watch
the observer and have hand signals for emergency shut down.
Dale
----- >
> More thoughts.....
>
> Ralph


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sbuc(at)hiwaay.net
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PostPosted: Wed Aug 06, 2008 11:54 am    Post subject: Engine 'first' start Reply with quote

Ralph E. Capen wrote:
Quote:

<recapen(at)earthlink.net>

I've already made a donation to the local fire department - they want
to see anyway...don't get to the airport much....Thanks!

Just make sure all your fuel and oil lines are tight and there shouldn't
be any way for a fire to start. If your plane is ready for flight, the
risk of fire at first engine start will be the same as when you run out
to the airport six months from now for a flight around the neighborhood.

It's not like the engine is going to explode. Smile

Best wishes for a great phase One. Smile

Sam Buchanan


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recapen(at)earthlink.net
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PostPosted: Wed Aug 06, 2008 12:18 pm    Post subject: Engine 'first' start Reply with quote

Thanks Sam!

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Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Wed Aug 06, 2008 4:10 pm    Post subject: Engine 'first' start Reply with quote

Actually Sam, there is another way for a fire on the first engine start even
with all the oil and gas lines tight...electrical!

Several years ago when I was still building my 6A at the airport, another
builder came over and asked if I would monitor his first start. There was
smoke almost immediately as the engine attempted to start. Every metal
connection from the engine to the airframe was cooked! When I asked him
where his ground strap was he asked me "what is a ground strap?" All of his
electrical testing before engine start didn't pull enough current to show
the lack of a ground strap but, of course, the starter motor turning the
engine was another story.
Dale

From: "Sam Buchanan" <sbuc(at)hiwaay.net
To: <rv-list(at)matronics.com>
Sent: Wednesday, August 06, 2008 3:49 PM
Subject: Re: Engine 'first' start
Quote:


Ralph E. Capen wrote:
>
> <recapen(at)earthlink.net>
>
> I've already made a donation to the local fire department - they want
> to see anyway...don't get to the airport much....Thanks!

Just make sure all your fuel and oil lines are tight and there shouldn't
be any way for a fire to start. If your plane is ready for flight, the
risk of fire at first engine start will be the same as when you run out to
the airport six months from now for a flight around the neighborhood.

It's not like the engine is going to explode. Smile

Best wishes for a great phase One. Smile

Sam Buchanan









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RV-6A
Aero Plantation
Weddington NC
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sbuc(at)hiwaay.net
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PostPosted: Wed Aug 06, 2008 5:42 pm    Post subject: Engine 'first' start Reply with quote

Dale Ensing wrote:
Quote:


Actually Sam, there is another way for a fire on the first engine start
even with all the oil and gas lines tight...electrical!

Several years ago when I was still building my 6A at the airport,
another builder came over and asked if I would monitor his first start.
There was smoke almost immediately as the engine attempted to start.
Every metal connection from the engine to the airframe was cooked! When
I asked him where his ground strap was he asked me "what is a ground
strap?" All of his electrical testing before engine start didn't pull
enough current to show the lack of a ground strap but, of course, the
starter motor turning the engine was another story.
Dale


Yes.......but if we do the thorough pre-start inspection that is
mandatory...... Smile

Sam Buchanan


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recapen(at)earthlink.net
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PostPosted: Thu Aug 07, 2008 3:48 am    Post subject: Engine 'first' start Reply with quote

I'm glad I have a ground strap....thanks to Bob Nuckoll's engineering and literary talents.....

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