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Flap position, Flight testing
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kevann(at)gotsky.com
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PostPosted: Thu Mar 05, 2009 3:40 pm    Post subject: Flap position, Flight testing Reply with quote

Hi All,

Flight testing of 914 powered monowheel N211KA is going well (29 hours).I have a flap position question for those who have been there.
The aircraft has an irritating left turn in it when flown solo and slight left turn with two up. When trimmed out cruising straight and level the ailerons are close to even with the wing tips and the left flap is noticeably lower relative to it's aileron than the right side, which is almost even with the aileron. I think if I can rig the left flap up even with the aileron it will help cure the left turning problem and be less drag.

I thought I might get a new flap hinge arm (FL16) on the left and with the aircraft supported and flaps up in the desired position I could drill new holes thru the lugs on the tourqe tube so the left flap retacted position matches the right.

Will this work or is there a better way?

Thanks, Kevin... flying and grinning...


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craigb(at)onthenet.com.au
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PostPosted: Thu Mar 05, 2009 7:33 pm    Post subject: Flap position, Flight testing Reply with quote

I think you might run into assymetry issues between the tube and the pins with one hinge arm longer
than the other. If you did the alignment of the plates and the two root end flap hinges and all was good
you may have the pin in the flap out of position. if thats the case, you could get a machine shop to make a
new pin that is eccentric, rather then the longer process of cutting the flap to bits to move the pin a few mm.
The other thing is if you correct the cruise issue, what will happen at full flap, will it have a nasty habbit of pulling to the right, or rolling left because of the extra lift on the right wing???? Just a thought.

The other thing is maybe... you should look at both flaps, and the clearances, perchance the left flap
is hitting inside the wing, thus holding it a few mm down compared to the right wing. I had an issue
with that, i ended up removing about 20mm from the from of one flap and reglassing it to get it to fully retract.

craig
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fklein(at)orcasonline.com
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PostPosted: Thu Mar 05, 2009 8:07 pm    Post subject: Flap position, Flight testing Reply with quote

On Mar 5, 2009, at 3:38 PM, Kevin Klinefelter wrote:
Quote:
I have a flap position question for those who have been there.


Kevin,
...jus sittin here in my armchair, so I am not one of "those who have been there"...but I would suggest that, prior to cutting any metal or replacing any parts, you get your bird back in its cradle, level it up, and very carefully measure everything relevant, cross checking from several reference points, and attempt to determine any deviations from symmetry. Check again with your control surfaces in the position you observe for straight and level flight; measure again. Going thru this exercise could be revealing; when combined with your observed flight characteristics, I would think it would point you towards potential fixes and you could choose the one most easily accomplished.
Good luck,
Fred
A194

-- This message has been scanned for viruses and dangerous content by MailScanner, and is believed to be clean. [quote][b]


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mikenjulie.parkin(at)btin
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PostPosted: Thu Mar 05, 2009 10:48 pm    Post subject: Flap position, Flight testing Reply with quote

Kevin,

Your symptoms seem to contradict your analysis, or maybe I am completely out to lunch. If the left flap were lower, then the left wing would produce more lift - manifesting itself in a right turn. On my monowheel, there is a slight tendency to roll left when flown solo. With 2 up, the roll disappears. You need to check the flap position using the profile jig that was originally used to set the flap position. Is the wash out correct on both ailerons and flaps. Does the aircraft drop a left wing at the stall?
G-JULZ had a nasty wing drop at the stall which was cured by a slight adjustment of the ailerons. The ailerons on my classic wings have a very slight difference in neutral between sat on the ground and loaded in flight. Also, I guess you are using the slip ball to trim out in flight, is the slip ball horizontal set correctly, I fitted a small trim tab to the rudder to make the aircraft ‘straighten up and fly right’ as the song goes. Could it be a rudder trim problem?

Regards,

Mike

From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com] On Behalf Of craig bastin
Sent: 06 March 2009 03:41
To: europa-list(at)matronics.com
Subject: RE: Flap position, Flight testing



I think you might run into assymetry issues between the tube and the pins with one hinge arm longer

than the other. If you did the alignment of the plates and the two root end flap hinges and all was good

you may have the pin in the flap out of position. if thats the case, you could get a machine shop to make a

new pin that is eccentric, rather then the longer process of cutting the flap to bits to move the pin a few mm.

The other thing is if you correct the cruise issue, what will happen at full flap, will it have a nasty habbit of pulling to the right, or rolling left because of the extra lift on the right wing???? Just a thought.



The other thing is maybe... you should look at both flaps, and the clearances, perchance the left flap

is hitting inside the wing, thus holding it a few mm down compared to the right wing. I had an issue

with that, i ended up removing about 20mm from the from of one flap and reglassing it to get it to fully retract.



craig
[quote]
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sandford(at)melbpc.org.au
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PostPosted: Fri Mar 06, 2009 2:15 am    Post subject: Flap position, Flight testing Reply with quote

Kevin

I agree with Mike. Left Flap down would give right bank, all other
things being equal.
Looks like a complete rigging check. Sorry to slow down your testing.

Regards

Lance Sandford in OZ
[quote]
Kevin,



Your symptoms seem to contradict your analysis, or maybe I am
completely out to lunch. If the left flap were lower, then the left
wing would produce more lift - manifesting itself in a right turn.
On my monowheel, there is a slight tendency to roll left when flown
solo. With 2 up, the roll disappears. You need to check the flap
position using the profile jig that was originally used to set the
flap position. Is the wash out correct on both ailerons and flaps.
Does the aircraft drop a left wing at the stall?

G-JULZ had a nasty wing drop at the stall which was cured by a slight
adjustment of the ailerons. The ailerons on my classic wings have a
very slight difference in neutral between sat on the ground and loaded
in flight. Also, I guess you are using the slip ball to trim out in
flight, is the slip ball horizontal set correctly, I fitted a small
trim tab to the rudder to make the aircraft ‘straighten up and fly
right’ as the song goes. Could it be a rudder trim problem?



Regards,



Mike



*From:* owner-europa-list-server(at)matronics.com
[mailto:owner-europa-list-server(at)matronics.com] *On Behalf Of *craig
bastin
*Sent:* 06 March 2009 03:41
*To:* europa-list(at)matronics.com
*Subject:* RE: Flap position, Flight testing



I think you might run into assymetry issues between the tube and the
pins with one hinge arm longer

than the other. If you did the alignment of the plates and the
two root end flap hinges and all was good

you may have the pin in the flap out of position. if thats the case,
you could get a machine shop to make a

new pin that is eccentric, rather then the longer process of cutting
the flap to bits to move the pin a few mm.

The other thing is if you correct the cruise issue, what will happen
at full flap, will it have a nasty habbit of pulling to the right, or
rolling left because of the extra lift on the right wing???? Just a
thought.



The other thing is maybe... you should look at both flaps, and the
clearances, perchance the left flap

is hitting inside the wing, thus holding it a few mm down compared to
the right wing. I had an issue

with that, i ended up removing about 20mm from the from of one flap
and reglassing it to get it to fully retract.



craig

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acrojim7534(at)YAHOO.COM
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PostPosted: Fri Mar 06, 2009 4:24 am    Post subject: Flap position, Flight testing Reply with quote

Kevin

I would think that given the left flap is lower than the right flap that the plane would be turning right. Given that the left flap will have more pressure on it than the right flap.

I would suggest that on the next flight check the turn and bank ball. and see if its setting to the right. Try centering the ball with rudder and see if that helps.

Jim Brown

--- On Thu, 3/5/09, Kevin Klinefelter <kevann(at)gotsky.com> wrote:

Quote:

From: Kevin Klinefelter <kevann(at)gotsky.com>
Subject: Flap position, Flight testing
To: europa-list(at)matronics.com
Date: Thursday, March 5, 2009, 11:38 PM

Hi All,  

Flight testing of 914 powered monowheel N211KA is going well (29 hours).I have a flap position question for those who have been there.
The aircraft has an irritating left turn in it when flown solo and slight left turn with two up. When trimmed out cruising straight and level the ailerons are close to even with the wing tips and the left flap is noticeably lower relative to it's aileron than the right side, which is almost even with the aileron. I think if I can rig the left flap up even with the aileron it will help cure the left turning problem and be less drag.

I thought I might get a new flap hinge arm (FL16) on the left and with the aircraft supported and flaps up in the desired position I could drill new holes thru the lugs on the tourqe tube so the left flap retacted position matches the right.

Will this work or is there a better way?

Thanks, Kevin... flying and grinning...


Quote:


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kevann(at)gotsky.com
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PostPosted: Fri Mar 06, 2009 5:06 am    Post subject: Flap position, Flight testing Reply with quote

Jim, In cruise I have to hold a little left rudder...
Kevin
[quote] ---


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Fergus Kyle



Joined: 03 Jun 2007
Posts: 291
Location: Burlington ON Canada

PostPosted: Fri Mar 06, 2009 9:09 am    Post subject: Flap position, flight testing Reply with quote

Kevin'
I won't be the first to suggest it, but wonder if it's so badly out
of sorts - when two-up it's only 'slightly' left-handed. This to me means
it's not very far away from trimmed. In that case, why not attach a short
bungee to the front of one side of the seat, and a jam-cleat to the stick
(up a few inches). Then when it's two- up, pull the bungee to the jam-cleat
and jam it. It is easily re-adjusted until comfy.
When solo, release and pull harder and jam. Yes, it'll fly a touch
sideways but if not far from trimmed then it won't be an efficiency problem.
I flew a DC9 for several years and then found the starboard wing was 8
inches shorter than the port. It sat right in the middle of the fleet
consumption curves.....
Ferg


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grahamsingleton(at)btinte
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PostPosted: Fri Mar 06, 2009 9:37 am    Post subject: Flap position, flight testing Reply with quote

Fergus Kyle wrote:
Quote:
I flew a DC9 for several years and then found the starboard wing was 8
inches shorter than the port. It sat right in the middle of the fleet
consumption curves.....
Ferg

Knowing the captain I'd say it was more likely pilot skill that made the

difference and got it into the range Wink
Graham


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wilwood(at)earthlink.net
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PostPosted: Fri Mar 06, 2009 11:36 am    Post subject: Flap position, Flight testing Reply with quote

Kevin,

You are probably doing this but you need to isolate the problem as much as possible. You say it has an "irritating left turn". It seems you have decided it is primarily aileron/flap (roll) and not a yaw problem, right? What do you have to do to get it "trimmed out cruising straight and level", aileron or rudder or both? If both, which is most effective? Since you have put 29 hrs on so far, have you lived with this for this time or is it an increasing problem? Is the problem consistent with flaps up or down? As mentioned in this thread, a slightly deployed left flap should make you turn right not left, so this wouldn't seem to be the problem or at least not the only problem. Slight adjustments can be made at the flap hinge bolts connecting to the wing, but keep the inboard flap pivot bolt in close alignment with the hinge under the fuse. Slightly more adjustment can be achieved by off setting hinge to wing and re-drilling for 1/4" bolt. When on the ground can the ailerons and flaps be put in the correct alignment? It's not likely to be the ailerons creating roll as you should be able to neutralize roll at the stick. Unless you have a wing leveling servo that's interfering. Does the plane stall level or not?

This probably will include as Fred Klein says, taking it back in the shop and do all the trim set up and measurements again. Is the angle of incidence equal? Hopefully the wing washout is right as that would be hard to change. Check measurement from leading edge wing tip to some point on centerline as far aft as possible. Hope this helps.

Good luck finding the problem.
Bill McClellan
A164


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PostPosted: Fri Mar 06, 2009 5:04 pm    Post subject: Flap position, Flight testing Reply with quote

Kevin

Your statment "in cruise I have to hold a little left rudder".. Is this to keep the plane from a slight turning to the right? Is the right wing low without rudder ?

The next time you fly, do this for me. Once in normal cruse, take your feet off the rudder pedals. Use your stick to level the plane, then observe where the sticks position is. Is it to the left of center or is it to the righ of center, or does it remain centered ? In this position of wings level, where is the ball? Is it to the right, or to the left, or is it centered?

The monowheel does have a tendenancy to turn left a little, when flown solo.

Jim Brown

--- On Fri, 3/6/09, Kevin Klinefelter <kevann(at)gotsky.com> wrote:

[quote]
From: Kevin Klinefelter <kevann(at)gotsky.com>
Subject: Re: Flap position, Flight testing
To: europa-list(at)matronics.com
Date: Friday, March 6, 2009, 1:04 PM

Jim, In cruise I have to hold a little left rudder...
Kevin
[quote] ---


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hurstkr(at)redzone.com.au
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PostPosted: Fri Mar 06, 2009 8:42 pm    Post subject: Flap position, flight testing Reply with quote

Quote:
I flew a DC9 for several years and then found the starboard wing was 8
inches shorter than the port.

So what did you hit with the starboard wing Ferg ??? Hangar door not open
properly ??? Just joking mate.

Kingsley

do not archive.


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houlihan(at)blueyonder.co
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PostPosted: Sat Mar 07, 2009 1:19 am    Post subject: Flap position, Flight testing Reply with quote

Jim Brown wrote:
Quote:

The monowheel does have a tendenancy to turn left a little, when flown
solo.

Why would the monowheel behave differently to the Trigear in this respect ?


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PostPosted: Sat Mar 07, 2009 4:11 am    Post subject: Flap position, Flight testing Reply with quote

Tim

I have no experience in the Tri Gear. I can't answer your question.

Jim

--- On Sat, 3/7/09, Tim Houlihan <houlihan(at)blueyonder.co.uk> wrote:

Quote:

From: Tim Houlihan <houlihan(at)blueyonder.co.uk>
Subject: Re: Flap position, Flight testing
To: europa-list(at)matronics.com
Date: Saturday, March 7, 2009, 9:17 AM

--> Europa-List message posted by: Tim Houlihan <houlihan(at)blueyonder.co.uk (houlihan(at)blueyonder.co.uk)>

Jim Brown wrote:
Quote:

The monowheel does have a tendenancy to turn left a little, when flown solo.


Why would the monowheel behave differently to the Trigear in th?Europa-List" --> http:========================



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PostPosted: Sat Mar 07, 2009 6:28 am    Post subject: Flap position, Flight testing Reply with quote

Jim/Tim et al,
My tri-gear has the same left turning tendency.
Similar left turn/ left wing heavy posts crop up on the other Matronics aircraft lists.
I tend to think that prop wash is part of the problem.

Dave A061  

On 7-Mar-09, at 7:08 AM, Jim Brown wrote:
[quote]Tim
 
I have no experience in the Tri Gear. I can't answer your question.
 
Jim

--- On Sat, 3/7/09, Tim Houlihan <houlihan(at)blueyonder.co.uk (houlihan(at)blueyonder.co.uk)> wrote:

Quote:

From: Tim Houlihan <houlihan(at)blueyonder.co.uk (houlihan(at)blueyonder.co.uk)>
Subject: Re: Flap position, Flight testing
To: europa-list(at)matronics.com (europa-list(at)matronics.com)
Date: Saturday, March 7, 2009, 9:17 AM

--> Europa-List message posted by: Tim Houlihan <houlihan(at)blueyonder.co.uk (houlihan(at)blueyonder.co.uk)>

Jim Brown wrote:
Quote:

The monowheel does have a tendenancy to turn left a little, when flown solo.
 

Why would the monowheel behave differently to the Trigear in th?Europa-List"  --> http:========================


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Joined: 04 May 2007
Posts: 870

PostPosted: Sun Mar 08, 2009 5:31 pm    Post subject: Re: Flap position, Flight testing Reply with quote

Hi all,

If you see the flaps and ailerons are level in the wing when the stick is
neutral and the flaps are level too, then there is no need for more
precise control surface measurements.

You probably glassed in an asymmetry, but no big deal.

I'd start with a 3 x 5" 0.030 or so sheet of aluminum glued with
silastic to the rudder for a ground settable trim tab. You might even
need one on an aileron too. Remember trim tabs will only be
perfectly balanced at a single speed, so I would flight test the tabs
and adjust for middle cruise.

You pay a tiny price in trim drag, but it is much better than reseting
the incidence and sweep of the wings, then balancing their weight.

Best of luck,

Ira

PS: I thought ahead to put in electric aileron trim, but after a couple
hundred hours, I wish I had thought of electric rudder trim too!


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PostPosted: Mon Mar 09, 2009 1:11 pm    Post subject: Flap position, Flight testing Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> Kevin,
After flight testing a number of these aircraft the advice/concerns of all who have answered are sound.

My tips for in house use are pasted below:
This presupposes that you have accomplished the Annex E properly, checked the engine and systems for safety etc.

Preflight Rules before you fly:
Rule 1. Check the incidence with a digital level at the root and the tip. Should be within .1 degree. Some of the tips are off a little.

Rule 2. If a mono, support the aircraft and retract gear and flaps, if tri-gear, retract the flaps. Sit behind the aircraft on centerline and look at the trailing edge. Move your head up and down until you can see the shadow line of the lower surface. Look left and right. The shadow line should be even on both sides. The mean aerodynamic chord is near the flap/aileron junction. Your outriggers will spoil your view, but at that point the left and right wing shadows should be dead even. This checks the wing is square and the incidence is correct. Some flaps have a little play and will droop under gravity, but fly up when airborne. Use a stick with very light pressure to hold them in place.

Note: Why use your eye, because the eye is a superb level and square indicator, not suspect of measuring methods.

Rule 3. Check the tail surfaces are square to the wing and the rear fuselage is not twisted. Both stabs are exactly at the same incidence. Two degrees off on the stabs is like 1/8 aileron deflection.

Rule 4. Check the engine offset is per the manual at right thrust 1 1/16 inch offset to the firewall.

Rule 5. Check flap hinge coves and wheel pants for square. Remove if not aligned properly.

From my experience, the left roll is due to pilot weight. Higher thrust engines and CS props will add P factor even at an alpha of 2-3 degrees. Most planes need slight right rudder. This is easily trimmed by shortening the right rudder spring one or two links or putting in a cable shortener as depicted in the manual on the one side. (Trim tabs are ugly when stuck on a beautiful airplane and emphasize that there is a rigging error.) So preserve your ego and let the spring do the work for you. Yes I designed a rudder trim, and no I won't tell you but you can figure it out from above.

Any roll with a drooped flap in flight needs to be compensated for, so jumping ahead:

Roll trimming during flight test:

Any roll corrections need to be done with the ball perfectly centered. Most EFIS ball indications are not as good as a good old fashioned ball and a distant cloud.

Center the ball first.
Move aileron to stop the roll and re-center the ball. Note the aileron deflection by checking stick free with deflection required. Land.

Note: By this I mean hold the stick for level flight, then release and note the movement of the stick. Reapply the stick deflection and note how much deflection stops the roll...Look outside too.

Provided the aircraft has even stabs, proper incidence and the flaps are even, proceed to:

Adjust the flap which is up too far with the set screw in the baggage bay (Custom Flight Mod) or by adding a shim to the back of the baggage bay and the flap tube through the hole in the side of the aircraft with thin wedges to shim the flaps 1/32nd of an inch to correct roll. Right flap down rolls right. Go fly. When roll is cured you may need to adjust the aileron to match. But wait, most likely, then it needs the flap to be trimmed again for less deflection due to the aileron trimming, or because you made the airplane with very little friction in your roll system, you may see both ailerons now evenly up or down as appropriate. Go fly again. Test trim, then re-do stall series.

If the wing tip is off, and/or an aileron tab is needed, re-contour the aileron. To do this, sand one inch back on the lower trailing edge of the aileron which needs to fly up and add filler (Evercoat Rage works great) to make a wedge that tapers from zero to 1/16 of an inch along the full span. Think of it as a long wedge of nearly no weight. Go fly. Land and sand, then go fly until it is trimmed. Paint as required. Makes a virtually invisible aileron trim tab and the thickness is very difficult for the untrained observer to catch.

Enjoy making your plane perfect, it is worth the effort. I never get a chance to do my own.

Bud Yerly
Custom Flight Creations






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hurstkr(at)redzone.com.au
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PostPosted: Tue Mar 10, 2009 3:51 am    Post subject: Flap position, Flight testing Reply with quote

Alan,

Thank you for your write-up on flight testing and trimming.
Mostly understood but in one place you said "Right flap down rolls right." . . . . did you mean to say this ??

Cheers
Kingsley in Oz.
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budyerly(at)msn.com
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PostPosted: Tue Mar 10, 2009 5:53 am    Post subject: Flap position, Flight testing Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> Many thanks,
My brevity of my checklist is not always clear.

I mean that to cure a tendency of the aircraft to roll to the right, you correct with a droop of the right flap when trimming.

Thanks for putting up with my hurried post.

Bud Yerly
Custom Flight Creations
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kevann(at)gotsky.com
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PostPosted: Sat Mar 14, 2009 4:49 pm    Post subject: Flap position, Flight testing Reply with quote

Hi Jim,
I have to hold just a little left rudder in cruise to center the ball on my Dynon. Seems like I am skidding just a bit.
When I use the stick to level the plane I can do it with one finger, just a pound or so to keep the left wing up cruising solo. In this position of wings level the ball is off to the left just enough to put the ball 1/4 on the line.
When gear and flaps are down, the left turn is more pronounced. And when stalled dirty the left wing always drops.


Thanks to all for the responses. I have not tried changing anything yet. I have just been enjoying this great little plane and trying very hard to get better at landing her. I have been doing a lot of landings! And also some high cruising, 17,000 feet over the snow covered Sierra, just amazing to be there instead of in the garage...

Kevin, 35+ hours on the hobbs
A211, N211KA
Mono XS
Intercooled 914, Airmaster Prop
[quote] From: Jim Brown (acrojim7534(at)YAHOO.COM)
To: europa-list(at)matronics.com (europa-list(at)matronics.com)
Sent: Friday, March 06, 2009 6:02 PM
Subject: Re: Flap position, Flight testing


Kevin

Your statment "in cruise I have to hold a little left rudder".. Is this to keep the plane from a slight turning to the right? Is the right wing low without rudder ?

The next time you fly, do this for me. Once in normal cruse, take your feet off the rudder pedals. Use your stick to level the plane, then observe where the sticks position is. Is it to the left of center or is it to the righ of center, or does it remain centered ? In this position of wings level, where is the ball? Is it to the right, or to the left, or is it centered?

The monowheel does have a tendenancy to turn left a little, when flown solo.

Jim Brown

--- On Fri, 3/6/09, Kevin Klinefelter <kevann(at)gotsky.com> wrote:

[quote]
From: Kevin Klinefelter <kevann(at)gotsky.com>
Subject: Re: Flap position, Flight testing
To: europa-list(at)matronics.com
Date: Friday, March 6, 2009, 1:04 PM

Jim, In cruise I have to hold a little left rudder...
Kevin
[quote] ---


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