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Leaking Tank How To

 
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davercook1501(at)yahoo.co
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PostPosted: Thu May 21, 2009 7:51 am    Post subject: Leaking Tank How To Reply with quote

Hi All
I want to help a friend with his leaking tank, I know about the green Loctite. My question is how to create the vacuum with out blowing us up. Any Magiver solutions out there. I'm a little concerned with using the vacuum cleaner. Its on a 9A and don't relish removing the tank.
Thanks

David R. Cook
N815DC RV-6
Flying


[quote][b]


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pitts_pilot(at)bellsouth.
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PostPosted: Thu May 21, 2009 8:16 am    Post subject: Leaking Tank How To Reply with quote

First off, you don't need much vacuum, if at all. The green Loctite
will wick into the hole on it's own.

Second ..... well, if there's a good amount of airflow ..... don't seal
up the hose in the filler neck at all ..... there will not be sufficient
air/fuel ratio to ignite ..... which is where I think the 'blowing us
up' comes from. But, if you're not comfortable doing the vacuum cleaner
thingy ..... just don't. Safety should be your first consideration. I
think collapsing the tank would be more concern than blowing it up!

You could probably suck a little vacuum on the tank by attaching one of
the vacuum brake bleeders to the tank vent line.

Linn
david cook wrote:
Quote:
Hi All
I want to help a friend with his leaking tank, I know about the green
Loctite. My question is how to create the vacuum with out blowing us up.
Any Magiver solutions out there. I'm a little concerned with using the
vacuum cleaner. Its on a 9A and don't relish removing the tank.
Thanks

David R. Cook
N815DC RV-6
Flying


*


*


------------------------------------------------------------------------


Checked by AVG - www.avg.com



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lenleg(at)aol.com
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PostPosted: Thu May 21, 2009 8:51 am    Post subject: Leaking Tank How To Reply with quote

Tell me about the Green Loctite ... automotive stores? I have a small leak I would like to fix.

Len


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davercook1501(at)yahoo.co
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PostPosted: Thu May 21, 2009 10:11 am    Post subject: Leaking Tank How To Reply with quote

Yes I found it at NAPA

David R. Cook
N815DC RV-6
Flying

From: "lenleg(at)aol.com" <lenleg(at)aol.com>
To: rv-list(at)matronics.com
Sent: Thursday, May 21, 2009 12:49:09 PM
Subject: Re: Leaking Tank How To

Tell me about the Green Loctite ... automotive stores? I have a small leak I would like to fix.

Len


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ceengland(at)bellsouth.ne
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PostPosted: Thu May 21, 2009 11:00 am    Post subject: Leaking Tank How To Reply with quote

Hi Len,

Lots of sources:
http://www.google.com/search?hl=en&q=green+loctite+609&aq=1&oq=green+loct&aqi=g4

Charlie

lenleg(at)aol.com wrote:
[quote] Tell me about the Green Loctite ... automotive stores? I have a small
leak I would like to fix.

Len
--


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vshimsl(at)live.com
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PostPosted: Thu May 21, 2009 11:07 am    Post subject: Leaking Tank How To Reply with quote

Hello C

DO NOT use an electric vacuum cleaner. Use a modified nozzle and compressed air to generate a safe vacuum. BUT!

I repaired my tanks without generating a vacuum at all...

First C you can bypass removing the tanks only if you are absolutely sure C as in can see C that there are no leaks on the rear baffle. I removed mine but found none.

Having said that C the leak(s) you are encountering are most likely around a rivet attaching the rear baffle C either along the top or along the bottom of the tank.

I had three on top of one tank C and one on the bottom of the other. All were repaired using Loctite Thread Blocker Green. To be precise my leaks took over night to become visible and were around rivets attaching the rear tank baffle. The largest blue stain ring was about 1" diameter . Both tanks had passed the air/bubble test during construction. (Note to current builders: use fuel to test your tanks).

The leaks on top are relatively easy. Raise the airplane and/or remove or preferably fly off enough fuel so that gas isn't pushing out. Now place a drop of Threadblocker Green (TG) on the rivet. Wearing a plastic glove simply press down on the bubble. Repeat this process several times. Finish up by putting a drop(s) on the leaking rivet and letting it sit overnight. TG only solidifies in the abscence of oxygen so you can easily wipe off the residue the next day.

If the leak(s) are on the bottom you must drain the tank to remove the pressure from the fuel pushing out and then use the procedure above.

The idea is that pressure (and capillary action) from outside is just as effective C and much easier to apply C than vacuum from within.

I repaired my leaks several weeks ago and inspecting the tanks daily C the leaks haven't returned.

The rear tank baffle is problematic for first time builders as the directions say you need enough pro-seal to prevent leaks but not so much that you alter the shape.

I believe TG is the first step (going from simplest to painful) recommended by Van's Aircraft (check archives). The next is proseal outside C and then C brace yourself C removing the tanks C cutting access holes in the baffle and then applying proseal from within.

May the Threadblocker Green be with you!

Regards C
Vince H.
RV-8 N8432 "Final Inspection June 6th!"
Date: Thu C 21 May 2009 08:41:25 -0700
From: davercook1501(at)yahoo.com
Subject: Leaking Tank How To
To: rv-list(at)matronics.com

.ExternalClass DIV {;} Hi All
I want to help a friend with his leaking tank C I know about the green Loctite. My question is how to create the vacuum with out blowing us up. Any Magiver solutions out there. I'm a little concerned with using the vacuum cleaner. Its on a 9A and don't relish removing the tank.
Thanks
 
David R. Cook
N815DC  RV-6
Flying

Quote:
Hotmail® has a new way to see what's up with your friends. Check it out.


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pitts_pilot(at)bellsouth.
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PostPosted: Thu May 21, 2009 11:53 am    Post subject: Leaking Tank How To Reply with quote

lenleg(at)aol.com wrote:
Quote:
Tell me about the Green Loctite ... automotive stores?
Yup! If your favorite doesn't carry it .... look at other auto parts

places.
Linn

I have a small
[quote] leak I would like to fix.

Len


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jconnell(at)fmwildblue.co
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PostPosted: Fri May 22, 2009 1:07 pm    Post subject: Leaking Tank How To Reply with quote

Loctite 290 is the same as Permatex 29000 and NAPA BK 7651148.

(Drove a few miles to figure this out...)
[quote][b]


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RV6160hp(at)aol.com
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PostPosted: Fri May 22, 2009 2:15 pm    Post subject: Leaking Tank How To Reply with quote

For vacuum ....I have one of these older models for HVAC work ...and while I have not done this on the RV fuel tanks.... I am aware of the technique & done on home heating oil tank (less volatile??) repairs with vacuum cleaner...this probably will not collapse your tank as fast either...

Thus for my $.02 FWIW ...if you have an air compressor and long hoses you can make vacuum from one of these without electric motors near by & present...

Yup good old Harbor Freight.... Internet prices matched at our local store too... go see item 96677-7VGA, Air Vacuum Pump $14.99 and with R134A and R12 Connectors to boot....heck someday you may want to put AC in a RV and vacuum out the system prior to charge???

RV6 350 + TT Builder, Pilot.
FJ2
Stay connected and tighten your budget with a great mobile device for under556/aol?redir=http://www.getpeek.com/aol>Take a Peek!
[quote][b]


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ceengland(at)bellsouth.ne
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PostPosted: Fri May 22, 2009 2:55 pm    Post subject: Leaking Tank How To Reply with quote

RV6160hp(at)aol.com wrote:
Quote:
*For vacuum ....I have one of these older models for HVAC work ...and
while I have not done this on the RV fuel tanks.... I am aware of the
technique & done on home heating oil tank (less volatile??) repairs
with vacuum cleaner...this probably will not collapse your tank as
fast either...*
**
*Thus for my $.02 FWIW ...if you have an air compressor and long hoses
you can make vacuum from one of these without electric motors near by
& present...*
**
*Yup good old Harbor Freight.... Internet prices matched at our local
store too... go see item 96677-7VGA, **Air Vacuum Pump $14.99 and
with R134A and R12 Connectors to boot....heck someday you may want to
put AC in a RV and vacuum out the system prior to charge???*
**
*RV6 350 + TT Builder, Pilot.*
*FJ2*

You might want to ignore anything I say after I posted the wrong loctite
#, but here goes:

All you're looking for is a pressure differential & you don't really
need it for that long. With a large syringe (no needle) & a sheet of
soft rubber with a hole in the middle, you can put a drop of thread lock
on the rivet, use the rubber sheet as a gasket, and pressurize the area
using the syringe. Once the thread lock is forced into the gap, no
pressure is needed. In fact, continued pressure/vacuum can actually
re-open the gap.

Does the description make sense?

Charlie


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RV6160hp(at)aol.com
Guest





PostPosted: Fri May 22, 2009 3:30 pm    Post subject: Leaking Tank How To Reply with quote

Yup whole heatedly agreed...the vacuum I applied in the past on big "earl" tanks was to replace filters, fittings & lines without flow out from the tanks for a duration of repairs...I can understand fully your mention of we may just reopen the gap with constant vacuum applied...

I easily can agree with your force a little via pressure (not vacuum now) into the leak area there from the outside, localized as you outlined below, it would be a better 1st attempt for leak repair......



In a message dated 5/22/2009 6:56:50 PM Eastern Daylight Time, ceengland(at)bellsouth.net writes:
Quote:
--> RV-List message posted by: Charlie England <ceengland(at)bellsouth.net>

RV6160hp(at)aol.com wrote:
Quote:
*For vacuum ....I have one of these older models for HVAC work ...and
while I have not done this on the RV fuel tanks.... I am aware of the
technique & done on home heating oil tank (less volatile??) repairs
with vacuum cleaner...this probably will not collapse your tank as
fast either...*
**
*Thus for my $.02 FWIW ...if you have an air compressor and long hoses
you can make vacuum from one of these without electric motors near by
& present...*
**
*Yup good old Harbor Freight.... Internet prices matched at our local
store too... go see item 96677-7VGA, **Air Vacuum Pump $14.99 and
with R134A and R12 Connectors to boot....heck someday you may want to
put AC in a RV and vacuum out the system prior to charge???*
**
*RV6 350 + TT Builder, Pilot.*
*FJ2*

You might want to ignore anything I say after I posted the wrong loctite
#, but here goes:

All you're looking for is a pressure differential & you don't really
need it for that long. With a large syringe (no needle) & a sheet of
soft rubber with a hole in the middle, you can put a drop of thread lock
on the rivet, use the rubber sheet as a gasket, and pressurize the area
using the syringe. Once the thread lock is forced into the gap, no
pressure is needed. In fact, continued pressure/vacuum can actually
re-open the gap.

Does the description make sense?

Charlie



Stay connected and tighten your budget with a great mobile device for under $50. Take a Peek!
[quote][b]


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ianxbrown



Joined: 16 May 2009
Posts: 80

PostPosted: Fri May 22, 2009 3:36 pm    Post subject: Leaking Tank How To Reply with quote

Evan Johnson gave me some great advice, and I was able to fix a fairly
large leak (despite the air pressure testing) by diluting Proseal with
lacquer thinner, which contains MEK and some other ingredients. It did
a great job, but it has to be run along the seams, on the inside of the
tank, involving removing the tank. I did some comparison between using
acetone and lacquer thinner and the latter did a much better job of
making the Proseal adequately runny, but it dried to a nice firm
consistency.

Unfortunately, if you're trying to fix a baffle seal leak, rather than a
rivet, you'll have to remove the tank to do this. The good news is that
you can pour in the diluted Proseal via the filler and just patiently
let it flow along to the other end and back a few times. You should not
need to cut new holes if it's leaking along the baffle seam.

As others suggested, the best way to test the tank is with Avgas since
the staining helps localize the leaks, and on my data point of two
tanks, the air test failed to localize a leak in one of them.

Ian Brown
RV-9A
Bromont
Quebec


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ceengland(at)bellsouth.ne
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PostPosted: Fri May 22, 2009 4:53 pm    Post subject: Leaking Tank How To Reply with quote

Ian wrote:
Quote:


Evan Johnson gave me some great advice, and I was able to fix a fairly
large leak (despite the air pressure testing) by diluting Proseal with
lacquer thinner, which contains MEK and some other ingredients. It did
a great job, but it has to be run along the seams, on the inside of the
tank, involving removing the tank. I did some comparison between using
acetone and lacquer thinner and the latter did a much better job of
making the Proseal adequately runny, but it dried to a nice firm
consistency.

Unfortunately, if you're trying to fix a baffle seal leak, rather than a
rivet, you'll have to remove the tank to do this. The good news is that
you can pour in the diluted Proseal via the filler and just patiently
let it flow along to the other end and back a few times. You should not
need to cut new holes if it's leaking along the baffle seam.

As others suggested, the best way to test the tank is with Avgas since
the staining helps localize the leaks, and on my data point of two
tanks, the air test failed to localize a leak in one of them.

Ian Brown
RV-9A
Bromont
Quebec


I had a similar issue with an aux tank I added to the wing leading edge
(laid the bead too far from the back baffle). I called Flamemaster (the
brand of 'proseal' Van was supplying at the time) & asked for a pour
able sealant that was compatible with the original sealant. IIRC, the
product they recommended was CS3600; you can find the spec sheet here:
http://www.flamemaster.com/sealants.html

I've also (mis?)used it on the access cover as a gasket sealant for the
cork gasket, & then painted it over the edges& over the screw heads
after installing the cover.

If anyone needs to order some, drop me a line & I'll go look at the can
to be sure of the # before you order. Smile

Lots of other interesting stuff on the page, including the CS3300 products.

Charlie


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