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Extending capacitive fuel sensor lead?

 
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james(at)etravel.org
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PostPosted: Fri May 13, 2011 6:51 am    Post subject: Extending capacitive fuel sensor lead? Reply with quote

Gents, 

I've bought three Kingston capacitive fuel sensors for my Jodel project.  They each provide a 0-5V calibrated output, which I'll be using to display the three fuel levels on a home-made graphical 2-1/4" instrument (another side project...)


The rear tank sensor has a combined probe and electronics, but the two wing tank senders have a separate probe, linked to a little box of electronics via a foot-or-so-long lead.  The lead has a small connector, a "FAKRA" SMB coax connector, Digikey part number ARF1250-ND.  The lead is made of this very thin wire, that looks as though it's spiral wrapped in paper.  Sorry, that's a bit of a sketchy description.


The wing tanks have recesses for the senders and a tube, from the recess, for the lead to go along.  The trouble is, the SMB connector is too big to fit along this tube.  
So, I'm wondering if I can cut the wire and, for example, put a couple of DB pins in the conductors.  Then I could feed them in, join the pins, and cover with heatshrink. Or, perhaps I could just subtly extend the cables with solder and heatshrink.


Any experiences on this sort of problem would be appreciated very much.  
Many thanks in anticipation,

James
--
Jodel D150 in progress (90% done...)

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nuckolls.bob(at)aeroelect
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PostPosted: Fri May 13, 2011 9:45 am    Post subject: Extending capacitive fuel sensor lead? Reply with quote

At 09:48 AM 5/13/2011, you wrote:
Quote:
Gents,�

I've bought three Kingston capacitive fuel
sensors for my Jodel project. � They each
provide a 0-5V calibrated output, which I'll be
using to display the three fuel levels on a
home-made graphical 2-1/4" instrument (another side project...)

The rear tank sensor has a combined probe and
electronics, but the two wing tank senders have
a separate probe, linked to a little box of
electronics via a foot-or-so-long� lead. � The
lead has a small connector, a "FAKRA" SMB coax
connector, Digikey part number ARF1250-ND. � The
lead is made of this very thin wire, that looks
as though it's spiral wrapped in paper. � Sorry,
that's a bit of a sketchy description.

The wing tanks have recesses for the senders and
a tube, from the recess, for the lead to go
along. � The trouble is, the SMB connector is
too big to fit along this tube. �

So, I'm wondering if I can cut the wire and, for
example, put a couple of DB pins in the
conductors. � Then I could feed them in, join
the pins, and cover with heatshrink. Or, perhaps
I could just subtly extend the cables with solder and heatshrink.

Any experiences on this sort of problem would be appreciated very much. �

Many thanks in anticipation,

Talk to the folks who made the product. There's a dozen
ways to configure capacitive fuel sensor/gage systems
each with it's own system integration limits.

As a GENERAL rule, don't mess with coax lengths unless
the installation instructions specifically offer techniques
for doing it. Ordinary wire, including shielded wires, can
generally be extended to any necessary length. But call the
folks that built the thing. They know more about it than
anybody else.

Bob . . .


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james(at)etravel.org
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PostPosted: Fri May 13, 2011 10:05 am    Post subject: Extending capacitive fuel sensor lead? Reply with quote

Yes, I guess so...

By the way, I've just realised that I wrote Kingston... but meant Princeton!  
James

On 13 May 2011 18:43, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:
[quote]--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)>

At 09:48 AM 5/13/2011, you wrote:
Quote:
Gents,Â

I've bought three Kingston capacitive fuel sensors for my Jodel project. Â They each provide a 0-5V calibrated output, which I'll be using to display the three fuel levels on a home-made graphical 2-1/4" instrument (another side project...)

The rear tank sensor has a combined probe and electronics, but the two wing tank senders have a separate probe, linked to a little box of electronics via a foot-or-so-long lead.  The lead has a small connector, a "FAKRA" SMB coax connector, Digikey part number ARF1250-ND.  The lead is made of this very thin wire, that looks as though it's spiral wrapped in paper.  Sorry, that's a bit of a sketchy description.

The wing tanks have recesses for the senders and a tube, from the recess, for the lead to go along. Â The trouble is, the SMB connector is too big to fit along this tube. Â

So, I'm wondering if I can cut the wire and, for example, put a couple of DB pins in the conductors. Â Then I could feed them in, join the pins, and cover with heatshrink. Or, perhaps I could just subtly extend the cables with solder and heatshrink.

Any experiences on this sort of problem would be appreciated very much. Â

Many thanks in anticipation,

  Talk to the folks who made the product. There's a dozen
  ways to configure capacitive fuel sensor/gage systems
  each with it's own system integration limits.

  As a GENERAL rule, don't mess with coax lengths unless
  the installation instructions specifically offer techniques
  for doing it. Ordinary wire, including shielded wires, can
  generally be extended to any necessary length. But call the
  folks that built the thing. They know more about it than
  anybody else.

  Bob . . .



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