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		redrocketrider
 
 
  Joined: 13 May 2011 Posts: 67 Location: Nervino airport
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				 Posted: Tue Oct 18, 2011 6:22 am    Post subject: EGT question | 
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				Hello KF Flyers,  Food for  thought?  The EGT on our 80 HP Rotax goes up when you retard the  throttle to 5000 rpm and it actually pegs the gauge.(west  tach) If you run full power(at) 5350 rpm it stays at 1550 to 1575  degrees. It has a new probe, plugs are good, Carbs are stock jetting from  the factory and needle jet  I confirmed settings  with  Lockwood, and the BING manual,  It really runs  great except this issue. I do not want to cause a future problem. BTW the  ship has done this from day one, I recently confirmed this with the builder. It  has 310 Hrs. It has only one EGT probe and it is at the factory suggested  location. Right rear exhaust.  Anyone have any ideas. Thanks, 
  Toodie & Bob  Marshall
 Beckwourth, CA
 KF/4/1200 flying
    [quote][b]
 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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				 Posted: Tue Oct 18, 2011 8:56 am    Post subject: EGT question | 
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				Could the timing be retarded by any chance? A late timing setting  
 will allow fuel to be still burning as the exhaust valve.....oops! Is  
 this a two-stroke engine? Maybe the same laws apply? I have recently  
 discovered that my Jabiru engine will respond with much lower EGT's  
 when the timing is advanced, so a late timing should increase the  
 EGT's, I would think.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062
 Prince prop 64 x 30, P-tip
 Electroair direct-fire ignition system
 Rotec TBI-40 injection (sleeved to 36mm)
 Status: down for repair....
 On Oct 18, 2011, at 10:19 AM, rtmarshall wrote:
 
  	  | Quote: | 	 		   Hello KF Flyers,  Food for thought?  The EGT on our 80 HP Rotax  
  goes up when you retard the throttle to 5000 rpm and it actually  
  pegs the gauge.(west tach) If you run full power(at) 5350 rpm it stays  
  at 1550 to 1575 degrees. It has a new probe, plugs are good, Carbs  
  are stock jetting from the factory and needle jet  I confirmed  
  settings with  Lockwood, and the BING manual,  It really runs great  
  except this issue. I do not want to cause a future problem. BTW the  
  ship has done this from day one, I recently confirmed this with the  
  builder. It has 310 Hrs. It has only one EGT probe and it is at the  
  factory suggested location. Right rear exhaust.  Anyone have any  
  ideas. Thanks,
  Toodie & Bob Marshall
  Beckwourth, CA
  KF/4/1200 flying
  www.matronics.com/contribution _- 
  ============================================================
 
 | 	 
 
 
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  _________________ Lynn
 
Kitfox IV-Jabiru 2200
 
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		clint_bazzill(at)hotmail. Guest
 
 
 
 
 
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				 Posted: Tue Oct 18, 2011 9:11 am    Post subject: EGT question | 
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				Hi Bob,
 
 It sounds to me like you may be over pitched on your prop.  If you can only get 5350 with full power would indicate too much pitch.  If you could check your MP, you would find it very high.
 Clint
 
  	  | Quote: | 	 		   From: lynnmatt(at)jps.net
  Subject: Re: EGT question
  Date: Tue, 18 Oct 2011 12:52:02 -0400
  To: kitfox-list(at)matronics.com
  
  --> Kitfox-List message posted by: Lynn Matteson <lynnmatt(at)jps.net>
  
  Could the timing be retarded by any chance? A late timing setting  
  will allow fuel to be still burning as the exhaust valve.....oops! Is  
  this a two-stroke engine? Maybe the same laws apply? I have recently  
  discovered that my Jabiru engine will respond with much lower EGT's  
  when the timing is advanced, so a late timing should increase the  
  EGT's, I would think.
  
  Lynn Matteson
  Kitfox IV Speedster, taildragger
  Jabiru 2200, #2062
  Prince prop 64 x 30, P-tip
  Electroair direct-fire ignition system
  Rotec TBI-40 injection (sleeved to 36mm)
  Status: down for repair....
  
  
  On Oct 18, 2011, at 10:19 AM, rtmarshall wrote:
  
  > Hello KF Flyers,  Food for thought?  The EGT on our 80 HP Rotax  
  > goes up when you retard the throttle to 5000 rpm and it actually  
  > pegs the gauge.(west tach) If you run full power(at) 5350 rpm it stays  
  > at 1550 to 1575 degrees. It has a new probe, plugs are good, Carbs  
  > are stock jetting from the factory and needle jet  I confirmed  
  > settings with  Lockwood, and the BING manual,  It really runs great  
  > except this issue. I do not want to cause a future problem. BTW the  
  > ship has done this from day one, I recently confirmed this with the  
  > builder. It has 310 Hrs. It has only one EGT probe and it is at the  
  > factory suggested location. Right rear exhaust.  Anyone have any  
  > ideas. Thanks,
  > Toodie & Bob Marshall
  > Beckwourth, CA
  > KF/4/1200 flying
  > www.matronics.com/contribution _- 
  > === Archive Search & Download, 7-Day Browse, Chat, FAQ,
 >========================   | 	 
 
 
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		redrocketrider
 
 
  Joined: 13 May 2011 Posts: 67 Location: Nervino airport
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				 Posted: Tue Oct 18, 2011 9:37 am    Post subject: EGT question | 
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				Hi Clint, I should have  said the 5350 was in a climb configuration, the issue is not at full power but  when I pull back on the throttle to go to cruise at 5000 RPM that the EGT goes  up. It is a 80 HP four stroke Rotax. thanks for the help. 
  Toodie & Bob  Marshall
 Beckwourth, CA
 KF/4/1200 flying  
   
   
   
   
  Sent: Tuesday, October 18, 2011 10:09 AM
  [quote]      To: Kitfox list (kitfox-list(at)matronics.com) 
    Subject: RE: EGT question
 
    
 
    Hi Bob,    
 
    It sounds to me like you may be over pitched on your prop.  If you    can only get 5350 with full power would indicate too much pitch.  If you    could check your MP, you would find it very high.
    
 
    Clint
 
    > From: lynnmatt(at)jps.net (lynnmatt(at)jps.net)
  	  | Quote: | 	 		      Subject: Re: EGT question
  Date: Tue, 18 Oct 2011 12:52:02    -0400
  To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)
     
  --> Kitfox-List message posted by: Lynn Matteson    <lynnmatt(at)jps.net>
  
  Could the timing be retarded by any    chance? A late timing setting 
  will allow fuel to be still burning as    the exhaust valve.....oops! Is 
  this a two-stroke engine? Maybe the    same laws apply? I have recently 
  discovered that my Jabiru engine    will respond with much lower EGT's 
  when the timing is advanced, so a    late timing should increase the 
  EGT's, I would think.
     
  Lynn Matteson
  Kitfox IV Speedster, taildragger
  Jabiru    2200, #2062
  Prince prop 64 x 30, P-tip
  Electroair direct-fire    ignition system
  Rotec TBI-40 injection (sleeved to 36mm)
     Status: down for repair....
  
  
  On Oct 18, 2011, at    10:19 AM, rtmarshall wrote:
  
  > Hello KF Flyers, Food for    thought? The EGT on our 80 HP Rotax 
  > goes up when you retard the    throttle to 5000 rpm and it actually 
  > pegs the gauge.(west tach)    If you run full power(at) 5350 rpm it stays 
  > at 1550 to 1575    degrees. It has a new probe, plugs are good, Carbs 
  > are stock    jetting from the factory and needle jet I confirmed 
  > settings    with Lockwood, and the BING manual, It really runs great 
  > except    this issue. I do not want to cause a future problem. BTW the 
  >    ship has done this from day one, I recently confirmed this with the 
     > builder. It has 310 Hrs. It has only one EGT probe and it is at the    
  > factory suggested location. Right rear exhaust. Anyone have any    
  > ideas. Thanks,
  > Toodie & Bob Marshall
     > Beckwourth, CA
  > KF/4/1200 flying
  >    www.matronics.com/contribution _- 
  > === Archive Search &    Download, 7-Day Browse, Chat,    FAQ,
 ========================> 
     
  
 
 | 	  
  	  | Quote: | 	 		  
 
 href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
  | 	  [b]
 
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  http://www.matronics.com/Navigator?Kitfox-List |  
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  _________________ Keep the dirty side down/Blue skies. Bob | 
			 
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		redrocketrider
 
 
  Joined: 13 May 2011 Posts: 67 Location: Nervino airport
  | 
		
			
				 Posted: Tue Oct 18, 2011 10:24 am    Post subject: EGT question | 
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				BTW Clint:  enjoyed  your trip up the coast to SF Golden Gate bridge.... looked like a really nice  flight...........thanks for sharing because, I use to fly gliders at Hummingbird  Haven just east of the Livermore airport long ago.  Started flying at Warm  Springs (now gone) then up to Centerville (now gone)/Fremont and then out to  Livermore (now gone)  The glider guys now fly from Bryon and the  Sierra's in summer.  Never got over to Half Moon Bay, but Bob did when he  was instructing out of Concord/Buchannan Airport.  Appreciate the soft  air...........not so in the Sierra's!  Get's wild up here.... Toodie
   
   
   
  [quote]      From: rtmarshall (rtav8or2(at)psln.com) 
    Sent: Tuesday, October 18, 2011 10:34 AM
    To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com) 
    Subject: Re: EGT question
 
    
 
    Hi Clint, I should have    said the 5350 was in a climb configuration, the issue is not at full power but    when I pull back on the throttle to go to cruise at 5000 RPM that the EGT goes    up. It is a 80 HP four stroke Rotax. thanks for the help. 
    Toodie & Bob    Marshall
 Beckwourth, CA
 KF/4/1200 flying  
     
     
     
     
    Sent: Tuesday, October 18, 2011 10:09 AM
     	  | Quote: | 	 		            To: Kitfox list (kitfox-list(at)matronics.com) 
      Subject: RE: EGT question
 
      
 
      Hi Bob,      
 
      It sounds to me like you may be over pitched on your prop.  If you      can only get 5350 with full power would indicate too much pitch.  If      you could check your MP, you would find it very high.
      
 
      Clint
 
      > From: lynnmatt(at)jps.net (lynnmatt(at)jps.net)
  	  | Quote: | 	 		   Subject: Re:      EGT question
  Date: Tue, 18 Oct 2011 12:52:02      -0400
  To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)
       
  --> Kitfox-List message posted by: Lynn Matteson      <lynnmatt(at)jps.net>
  
  Could the timing be retarded by      any chance? A late timing setting 
  will allow fuel to be still      burning as the exhaust valve.....oops! Is 
  this a two-stroke engine?      Maybe the same laws apply? I have recently 
  discovered that my      Jabiru engine will respond with much lower EGT's 
  when the timing is      advanced, so a late timing should increase the 
  EGT's, I would      think.
  
  Lynn Matteson
  Kitfox IV Speedster,      taildragger
  Jabiru 2200, #2062
  Prince prop 64 x 30,      P-tip
  Electroair direct-fire ignition system
  Rotec TBI-40      injection (sleeved to 36mm)
  Status: down for repair....
       
  
  On Oct 18, 2011, at 10:19 AM, rtmarshall wrote:
       
  > Hello KF Flyers, Food for thought? The EGT on our 80 HP Rotax      
  > goes up when you retard the throttle to 5000 rpm and it      actually 
  > pegs the gauge.(west tach) If you run full power(at)      5350 rpm it stays 
  > at 1550 to 1575 degrees. It has a new probe,      plugs are good, Carbs 
  > are stock jetting from the factory and      needle jet I confirmed 
  > settings with Lockwood, and the BING      manual, It really runs great 
  > except this issue. I do not want      to cause a future problem. BTW the 
  > ship has done this from day      one, I recently confirmed this with the 
  > builder. It has 310      Hrs. It has only one EGT probe and it is at the 
  > factory      suggested location. Right rear exhaust. Anyone have any 
  > ideas.      Thanks,
  > Toodie & Bob Marshall
  > Beckwourth,      CA
  > KF/4/1200 flying
  > www.matronics.com/contribution      _- 
  > === Archive Search & Download, 7-Day Browse, Chat,      FAQ,
 ========================>      
  
  
 
 | 	  
  	  | Quote: | 	 		  
 
 href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
  | 	  
 
 href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
  | 	  [b]
 
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  _________________ Keep the dirty side down/Blue skies. Bob | 
			 
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		kerrjohna(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Tue Oct 18, 2011 11:05 am    Post subject: EGT question | 
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		Roger Lee
 
 
  Joined: 10 Jan 2006 Posts: 1464 Location: Tucson, Az.
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				 Posted: Tue Oct 18, 2011 4:05 pm    Post subject: Re: EGT question | 
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  | 
			 
			
				Two things are going on. First re-pitch your prop to get between 5500-5600. This will unload the engine and let it run a little cooler and it is less stress on the engine. Everyone with a 912 should run at least 5500 rpm WOT. Second the Rotax 912 series engine runs hotter down at lower rpms (4600-4900) and cooler at the higher rpm (i.e. 5100-5300). The 912 carbs run richer at the higher rpms and leaner in the mid range rpms. 
 So if you reduce the pitch to get over 5500 WOT and run at 5100-5200 in cruise you should see lower temps.
 
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  _________________ Roger Lee
 
Tucson, Az.
 
Rotax Instructor & Rotax IRC
 
Light Sport Repairman 
 
Home 520-574-1080  TRY HOME FIRST
 
Cell 520-349-7056 | 
			 
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		Paul A. Franz, P.E.
 
  
  Joined: 02 Dec 2008 Posts: 280 Location: Bellevue WA
  | 
		
			
				 Posted: Wed Oct 19, 2011 1:08 am    Post subject: EGT question | 
				     | 
			 
			
				
  | 
			 
			
				On Tue, October 18, 2011 10:34 am, rtmarshall wrote:
  	  | Quote: | 	 		   Hi Clint, I should have said the 5350 was in a climb configuration, the issue is not
  at full power but when I pull back on the throttle to go to cruise at 5000 RPM that
  the EGT goes up. It is a 80 HP four stroke Rotax. thanks for the help.
  Toodie & Bob Marshall
  Beckwourth, CA
  KF/4/1200 flying
 
 | 	  
 Bob - I think Clint meant you'd have the problem at full throttle too if you have too
 much pitch angle.
 
  	  | Quote: | 	 		  
 
  Sent: Tuesday, October 18, 2011 10:09 AM
    To: Kitfox list
    Subject: RE: EGT question
    Hi Bob,
    It sounds to me like you may be over pitched on your prop.  If you can only get 5350
  with full power would indicate too much pitch.  If you could check your MP, you
  would find it very high.
    Clint
    > From: lynnmatt(at)jps.net
    > Subject: Re: EGT question
    > Date: Tue, 18 Oct 2011 12:52:02 -0400
    > To: kitfox-list(at)matronics.com
    >
    > 
    >
    > Could the timing be retarded by any chance? A late timing setting
    > will allow fuel to be still burning as the exhaust valve.....oops! Is
    > this a two-stroke engine? Maybe the same laws apply? I have recently
    > discovered that my Jabiru engine will respond with much lower EGT's
    > when the timing is advanced, so a late timing should increase the
    > EGT's, I would think.
    >
    > Lynn Matteson
    > Kitfox IV Speedster, taildragger
    > Jabiru 2200, #2062
    > Prince prop 64 x 30, P-tip
    > Electroair direct-fire ignition system
    > Rotec TBI-40 injection (sleeved to 36mm)
    > Status: down for repair....
    >
    >
    > On Oct 18, 2011, at 10:19 AM, rtmarshall wrote:
    >
    > > Hello KF Flyers, Food for thought? The EGT on our 80 HP Rotax
    > > goes up when you retard the throttle to 5000 rpm and it actually
    > > pegs the gauge.(west tach) If you run full power(at) 5350 rpm it stays
    > > at 1550 to 1575 degrees. It has a new probe, plugs are good, Carbs
    > > are stock jetting from the factory and needle jet I confirmed
    > > settings with Lockwood, and the BING manual, It really runs great
    > > except this issue. I do not want to cause a future problem. BTW the
    > > ship has done this from day one, I recently confirmed this with the
    > > builder. It has 310 Hrs. It has only one EGT probe and it is at the
    > > factory suggested location. Right rear exhaust. Anyone have any
    > > ideas. Thanks,
    > > Toodie & Bob Marshall
    > > Beckwourth, CA
    > > KF/4/1200 flying
    > > === Archive Search & Download, 7-Day Browse, Chat, FAQ,
    >========================>
    >
    >
 
 
 | 	  
 
 -- 
 Paul A. Franz, P.E.
 PAF Consulting Engineers
 Office 425.440.9505
 Cell 425.241.1618
 
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  |  
 
 
 
 
  _________________ Paul A. Franz, P.E.
 
Registration/Aircraft - N14UW/Merlin GT
 
Engine/Prop - Rotax 914/NSI CAP
 
Bellevue WA
 
425.241.1618 Cell
 
425.440.9505 Office | 
			 
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		Roger Lee
 
 
  Joined: 10 Jan 2006 Posts: 1464 Location: Tucson, Az.
  | 
		
			
				 Posted: Wed Oct 19, 2011 5:56 am    Post subject: Re: EGT question | 
				     | 
			 
			
				
  | 
			 
			
				If you have too much pitch then all temps tend to be higher at take off and cruise. Many have resolved their temp issues with just a prop re-pitch.
 
  |  | - The Matronics Kitfox-List Email Forum - |  |   |  Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
 
  http://www.matronics.com/Navigator?Kitfox-List |  
  |  
 
 
 
 
  _________________ Roger Lee
 
Tucson, Az.
 
Rotax Instructor & Rotax IRC
 
Light Sport Repairman 
 
Home 520-574-1080  TRY HOME FIRST
 
Cell 520-349-7056 | 
			 
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		redrocketrider
 
 
  Joined: 13 May 2011 Posts: 67 Location: Nervino airport
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				 Posted: Wed Oct 19, 2011 6:24 am    Post subject: EGT question | 
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  | 
			 
			
				Thanks to all for the suggestions, Will try them.
  Toodie & Bob Marshall
 Beckwourth, CA
 KF/4/1200 flying
 
 --------------------------------------------------
 From: "Roger Lee" <ssadiver1(at)yahoo.com>
 Sent: Wednesday, October 19, 2011 6:56 AM
 To: <kitfox-list(at)matronics.com>
 Subject: Re: EGT question
 
  
 If you have too much pitch then all temps tend to be higher at take off and 
 cruise. Many have resolved their temp issues with just a prop re-pitch.
 
 --------
 Roger Lee
 Tucson, Az.
 Light Sport Repairman - Maintenance Rated
 Rotax Repair Center - Heavy Maint. Rated
 Home 520-574-1080  TRY HOME FIRST
 Cell 520-349-7056
 
 
 Read this topic online here:
 
 http://forums.matronics.com/viewtopic.php?p=355509#355509
 
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