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		dougsnash
 
 
  Joined: 14 Apr 2008 Posts: 282
 
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				 Posted: Sun Nov 13, 2011 5:07 am    Post subject: Zenith-List Digest: XL upgrade video | 
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				Paul, I'm not sure how much time you have in the 601/650 (or how the 601/650 flys for that matter as I have a 701).  I found that in early test flying in my 701 the ball was often not centered.  By the time I had 25-30 hours on the plane, I was used to the odd feeling rudder and I had developed a sense of how co-ordinated flight should feel.  Now with over 100 hrs on my plane, co-ordinated flight is a non-issue.
   
  If this is a recently completed plane and/or you have limited time on type, you might want to put a few hours on it before deciding on any modifications.  Generally speaking, once pilots are used to them, most people don't have any issues with how Zenith aircraft handle.
   
  Doug MacDonald
  CH-701 from Scratch
  NW Ontario, Canada
   
  Do Not Archive
   
  Time: 08:25:44 AM PST US
 From: Paul Mulwitz <psm(at)att.net (psm(at)att.net)>
 Subject: Re: Re: XL upgrade video
 Hi Tommy,
 
 Pulling the reamer does sound like a good idea.  Still, step drilling 
 with small increments also produces a very nice hole.  Drills naturally 
 go straight and this is really true when taking a small amount of metal 
 from a relatively large hole.
 
 I too am glad to have finished building and upgrading my XL.  It flies 
 pretty well now, but still has a way to go to finish flight testing.  
 The issue I am working on right now is a lack of yaw stability.  It is 
 easy to see when you look at the design that there is nothing making it 
 fly straight except possibly the nose wheel centering mechanism in the 
 lower gear column bearing.  This doesn't work well on my plane, and  I 
 suspect the same is true on many others.  The full flying rudder is nice 
 for control but has no natural "Straight ahead" position like planes 
 with a fixed vertical stabilizer.  I am going to try adding strakes next.
 
 Paul
 
 
  [quote][b]
 
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		psm(at)att.net Guest
 
 
 
 
 
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				 Posted: Sun Nov 13, 2011 9:19 am    Post subject: Zenith-List Digest: XL upgrade video | 
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				Hi Doug,
      
      Thanks for the comments.  Indeed I only have around 20 hours in     type.  I am sure you are correct that with enough experience I could     fly the plane just fine, but I am the kind of perfectionist that I     don't want to deal with this obvious shortcoming in the design that     way.  I did do some work adjusting the cables so the nose wheel     --> rudder pedals --> rudder position in flight allows for a     centered ball without standing on one of the rudder pedals all the     time (I needed left rudder pedal pressure to get it centered on     initial flights.).
      
      There are several reasons I want to fix this problem.  First is the     fact I have problems landing the plane so the nose wheel doesn't get     jerked around when it hits the ground.  I also like to touch down     with the main gear already aligned with the runway.  I have fixed     that problem by putting a stripe on the top engine cowl that shows     which way is forward, but that will go away if I ever paint the     fiberglass cowl.  Another issue is I will not be the only person     flying this plane.  My wife wants to fly it too, and she has a lot     less pilot experience than I do.  Also, I just want it to be nice to     fly.
      
      I have been discussing this issue with a very experienced pilot and     builder on my field.  We both agree that this is a typical design     problem for all airplanes.  It is very common for initial designs to     be short of vertical stabilizer.  This is usually fixed in     subsequent design versions by increasing the vertical stabilizer     size.  In some designs strakes are added to help with this issue.      My friend pointed out that this lack of yaw stability is always a     problem when floats are added to a land plane.  Apparently the shape     of the floats puts enough forward bias to the "Center of pressure"     that yaw stability is ruined.  His opinion is this is usually fixed     with strakes.
      
      The issue is worse than usual with the Zodiac XL since there is no     vertical stabilizer at all.  The Heintz planes (all?) use the same     full flying rudder and the XL has no sides on the fuselage that run     parallel to the line of flight.  Rather, the top down view of the     whole fuselage is a diamond shape.  This means there simply isn't     any natural yaw stability in this design.  There is a small attempt     to add some with the v-block design of the nose gear lower bearing,     but this doesn't work at all on my plane.  I spoke to Caleb at ZAC     about the v-block issue and he suggested filing down the sides of     the V to make it less steep.  I'm confident this will make it even     less functional in the yaw stability issue.
      
      I considered adding a vertical fin as has been done on lots of     planes.  This is the kind of feature that extends the full length of     the fuselage behind the cockpit to the previous front of the     vertical stabilizer.  When I looked at the structure of the fuselage     top I decided it was not rigid enough for this kind of addition.  I     did not want to face strengthening the whole fuselage design to     support this kind of change.  Adding strakes is a lot more straight     forward.  Using a very simple design that has both strakes connected     by a flat plate in the middle the flat plate can be riveted to the     existing holes in the bottom longerons and skin.  I think this will     actually strengthen the fuselage design rather than putting more     stress on it.  I don't have formal drawings or photos right now, but     I have formed the basic part and will install it when I get a burst     of energy and the hangar temperature is a little bit warmer than     usual for this time of year.
      
      I don't expect a lot from my strakes.  I do expect them to add a bit     of yaw stability to the design so when the plane is flown with no     rudder input it will tend to fly straight.  This is actually a     requirement of the ASTM LSA standard that the Zodiac XL was designed     to meet.  Unfortunately, I don't think it ever did meet this     requirement.  I also expect this to give a little control over     landing approach angles with a little bit of forward slip (like most     planes).  This whole area of interest started when another list     member pointed out that slips have no impact on the approach angle.      I concluded this is true for small slips but after the nose is     offset by 11 degrees from straight ahead then a slip will add drag.
      
      Paul
      Camas, WA
      XL 20 hours into flight test.
      
      On 11/13/2011 5:05 AM, MacDonald Doug wrote:     [quote]                Paul, I'm not             sure how much time you have in the 601/650 (or how the             601/650 flys for that matter as I have a 701).  I found that             in early test flying in my 701 the ball was often not             centered.  By the time I had 25-30 hours on the plane, I was             used to the odd feeling rudder and I had developed a sense             of how co-ordinated flight should feel.  Now with over 100             hrs on my plane, co-ordinated flight is a non-issue.
           
          If this is a             recently completed plane and/or you have limited time on             type, you might want to put a few hours on it before             deciding on any modifications.  Generally speaking, once             pilots are used to them, most people don't have any issues             with how Zenith aircraft handle.
           
          Doug             MacDonald
          CH-701 from             Scratch
          NW Ontario,             Canada
           
          Do Not             Archive
           
          Time: 08:25:44 AM PST US
            From: Paul Mulwitz <psm(at)att.net (psm(at)att.net)>
            Subject: Re: Re: XL upgrade video
            
            
            Hi Tommy,
            
            Pulling the reamer does sound like a good idea.  Still, step           drilling 
            with small increments also produces a very nice hole.  Drills           naturally 
            go straight and this is really true when taking a small amount           of metal 
            from a relatively large hole.
            
            I too am glad to have finished building and upgrading my XL.            It flies 
            pretty well now, but still has a way to go to finish flight           testing.  
            The issue I am working on right now is a lack of yaw           stability.  It is 
            easy to see when you look at the design that there is nothing           making it 
            fly straight except possibly the nose wheel centering           mechanism in the 
            lower gear column bearing.  This doesn't work well on my           plane, and I 
            suspect the same is true on many others.  The full flying           rudder is nice 
            for control but has no natural "Straight ahead" position like           planes 
            with a fixed vertical stabilizer.  I am going to try adding           strakes next.
            
            Paul
            
            
          
        
             [b]
 
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