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Erich_Weaver(at)URSCorp.c Guest
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Posted: Tue May 30, 2006 11:20 am Post subject: mixture cable flexing |
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I have an io-360 with the AFP fuel controller mounted below the sump
(vertical induction). AFP supplies nice, heavy duty brackets with the fuel
controller for mounting the mixture and throttle cables. However, with the
mixture cable in particular, the distance between the firewall pass-through
point and the point where the cable attaches to the bracket is very short
- maybe 4 inches. This short distance doesnt allow any room for curving
the cable and allowing it to flex during engine shaking etc, especially
since the eyeball socket at the firewall cable does not allow the cable to
slip in and out at all. Do folks generally build-in a little flex in the
mixture and throttle cables forward of the firewall, or is it pretty much a
straight shot from the firewall to the rod-end bearing? Dont I have a
legitimate concern with respect to the need for cable flexing?
thanks for any insights
Erich Weaver
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sarg314(at)comcast.net Guest
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Posted: Tue May 30, 2006 3:26 pm Post subject: mixture cable flexing |
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Erich:
I am not flying yet, but I was also uncomfortable with that short
run. All connections between the firewall and the engine should have
plenty of slack in them. Another local builder whose 6A has been flying
for a long time now advised me to penetrate the firewall well above -
about 12" above - the fuel controller and have the cable do a graceful
"S" down to the attach bracket. That is what I did for both throttle
and mixture. You can have too little slack, but too much is not a
problem, so err on the side of too much.
BTW, mine is a vert. induction, so this may not be an issue for you,
but I found the AFP-supplied cable mounting brackets to be unusable on
a 6A and made my own which were essentially the mirror image of the AFP
brackets. There just isn't room to get the standard brackets to fit
around the engine mount tubes on a 6A without hacking away more of the
bracket than I was comfortable with. This allowed me to maintain a good
separation (about 1/2" as I recall) between the brackets and the engine
mount tubes.
Also, I had very good experience dealing with Cablecraft. They're
expensive, but their cables have a shorter bend radius spec than the
cheaper ones from Spruce. They also claim to have a gradual failure
mode. I had some shipping damage on my first shipment and they made
good on it, no questions asked, no fooling around with UPS claims, so
their customer service was excellent.
Erich_Weaver(at)URSCorp.com wrote:
Quote: |
However, with the
mixture cable in particular, the distance between the firewall pass-through
point and the point where the cable attaches to the bracket is very short
- maybe 4 inches. This short distance doesnt allow any room for curving
the cable and allowing it to flex during engine shaking etc, especially
since the eyeball socket at the firewall cable does not allow the cable to
slip in and out at all.
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