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Specs
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janderson412(at)hotmail.c
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PostPosted: Sat Jun 03, 2006 9:51 pm    Post subject: Specs Reply with quote

Kurt and others, I increased the pitch on my Warpdrive 72" 3 blade prop 1 degree and t/o, climb seem about the same but airpeed rose at 4000rpm from 90 to 94ish. Pulling just under one more inch of boost (1.5 psi) at the same RPM. How does that compare to yours. John A.


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smokey_bear_40220(at)yaho
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PostPosted: Sat Jun 03, 2006 10:50 pm    Post subject: Specs Reply with quote

Workable numbers John.

They tell more. Is that 4000 RPM at full throttle?
If not, what is your max speed, level flight and full
power? Can you go to max throttle without exceeding
your RPM limit in flight? If you get to the RPM limit
first, you need more pitch.

If possible, use 2000 feet pressure altitude (29.92
set) for comparison. That is about where I did much
of my testing so I could be consistant. Easier for us
to compare at it then.

I think you can put in a little more pitch and still
do well. Depends upon where you want the best
performance to be of course, T/O, climb, or cruise.
Looks like you have plenty of climb now and could tune
in a little more cruise. See what one more degree
does?

Since I have an inflight variable pitch prop and no
pitch gauge, I had to devise a way to set consistant
power to compare for performance testing. What I used
was max pitch and full throttle for one setting, and
increase to 3750 RPM at full throttle for the other.
I do not have good numbes for 4000 RPM for you right
now, but I am faster than that at just 3750 and full
throttle.

Not sure if this is best, but I pull 6 psi boost in
cruise. That should convert to about 42" for those
who measure that way. That seems to be where the
turbo is set to maintain pressure, since it seldom
goes higher.

Rick, what settings did you use? If 6psi is good,
John could pull a little more power with more pitch.

Kurt S.

--- John Anderson <janderson412(at)hotmail.com> wrote:

Kurt and others, I increased the pitch on my Warpdrive
72" 3 blade prop 1 degree and t/o, climb seem about
the same but airpeed rose at 4000rpm from 90 to 94ish.
Pulling just under one more inch of boost (1.5 psi) at
the same RPM. How does that compare to yours. John A.

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janderson412(at)hotmail.c
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PostPosted: Sun Jun 04, 2006 1:14 pm    Post subject: Specs Reply with quote

Thanks so very much for your assistance on this Kurt. Yes, thinking about
what you say I do need more pitch and going on the result from the change I
made it confirms this. I been a bit focussed on getting cooling, belt
tracking etc sorted but now that those things seem pretty well sorted it's
time for some science. As you say, this is fun...I'll post my results. John

From: kurt schrader <smokey_bear_40220(at)yahoo.com>
Reply-To: kitfox-list(at)matronics.com
To: kitfox-list(at)matronics.com
Subject: Re: Specs
Date: Sat, 3 Jun 2006 23:47:19 -0700 (PDT)

<smokey_bear_40220(at)yahoo.com>

Workable numbers John.

They tell more. Is that 4000 RPM at full throttle?
If not, what is your max speed, level flight and full
power? Can you go to max throttle without exceeding
your RPM limit in flight? If you get to the RPM limit
first, you need more pitch.

If possible, use 2000 feet pressure altitude (29.92
set) for comparison. That is about where I did much
of my testing so I could be consistant. Easier for us
to compare at it then.

I think you can put in a little more pitch and still
do well. Depends upon where you want the best
performance to be of course, T/O, climb, or cruise.
Looks like you have plenty of climb now and could tune
in a little more cruise. See what one more degree
does?

Since I have an inflight variable pitch prop and no
pitch gauge, I had to devise a way to set consistant
power to compare for performance testing. What I used
was max pitch and full throttle for one setting, and
increase to 3750 RPM at full throttle for the other.
I do not have good numbes for 4000 RPM for you right
now, but I am faster than that at just 3750 and full
throttle.

Not sure if this is best, but I pull 6 psi boost in
cruise. That should convert to about 42" for those
who measure that way. That seems to be where the
turbo is set to maintain pressure, since it seldom
goes higher.

Rick, what settings did you use? If 6psi is good,
John could pull a little more power with more pitch.

Kurt S.

--- John Anderson <janderson412(at)hotmail.com> wrote:

Kurt and others, I increased the pitch on my Warpdrive
72" 3 blade prop 1 degree and t/o, climb seem about
the same but airpeed rose at 4000rpm from 90 to 94ish.
Pulling just under one more inch of boost (1.5 psi) at
the same RPM. How does that compare to yours. John A.

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janderson412(at)hotmail.c
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PostPosted: Sun Jun 04, 2006 1:15 pm    Post subject: Specs Reply with quote

I forgot to mention Kurt, no 4000 is not full out, plenty left so as you
say, more pitch required. John
From: "John Anderson" <janderson412(at)hotmail.com>
Reply-To: kitfox-list(at)matronics.com
To: kitfox-list(at)matronics.com
Subject: Specs
Date: Sun, 04 Jun 2006 17:50:59 +1200



Kurt and others, I increased the pitch on my Warpdrive 72" 3 blade prop 1
degree and t/o, climb seem about the same but airpeed rose at 4000rpm from
90 to 94ish. Pulling just under one more inch of boost (1.5 psi) at the same
RPM. How does that compare to yours. John A.

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wingsdown(at)comcast.net
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PostPosted: Sun Jun 04, 2006 5:32 pm    Post subject: Specs Reply with quote

Our turbo engine with an auto waste gate present a varied range of
settings. Simply put I flew in the torque band of the engine roughly
3800-4200 RPMs. AS RPM is increased boost increase to the waste gate set
level. If I remember correctly seems 16.5 at 4200 was good and putt
along about 110 IAS. Of course initial climb out was 5200 and pitch set
at I think 9. Boost was 42inches.
I did experiment for a short time only with a manual boost controller.
Way too much work load and far to sensitive for my liking. It worked,
just too much trouble for gain if any. My thinking at the time was to
over come lost boost at altitude due to the diaphragm type boost
controller, another topic it self. Yes I did take her up to almost
18,000 feet and that was on auto waste gate control.
With the new designed turbo I built boost was not an issue and I in fact
had to open the waste gate port to avoid over boost. No problem getting
50 inched to nose bleed altitude.
When working with a turbo in an aircraft, RPM, blade pitch, reduction
drive ratio, and throttle position can be used to get many different
power setting. I had hoped to develop some graphs and charts but my fun
got cut short. I really miss it. I love hearing about those of you that
still can do the experimenting and just hope I can help in a small way.
There is nothing like thinking something through and then going out and
testing your theories, great stuff.

Rick

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PostPosted: Sun Jun 04, 2006 5:44 pm    Post subject: Specs Reply with quote

Thanks Rick, another helpful post for me in the 'fun' stage.. tell me did
you have a std 81 turbo or larger? John

From: "wingsdown" <wingsdown(at)comcast.net>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: RE: Specs
Date: Sun, 4 Jun 2006 18:31:28 -0700


Our turbo engine with an auto waste gate present a varied range of
settings. Simply put I flew in the torque band of the engine roughly
3800-4200 RPMs. AS RPM is increased boost increase to the waste gate set
level. If I remember correctly seems 16.5 at 4200 was good and putt
along about 110 IAS. Of course initial climb out was 5200 and pitch set
at I think 9. Boost was 42inches.
I did experiment for a short time only with a manual boost controller.
Way too much work load and far to sensitive for my liking. It worked,
just too much trouble for gain if any. My thinking at the time was to
over come lost boost at altitude due to the diaphragm type boost
controller, another topic it self. Yes I did take her up to almost
18,000 feet and that was on auto waste gate control.
With the new designed turbo I built boost was not an issue and I in fact
had to open the waste gate port to avoid over boost. No problem getting
50 inched to nose bleed altitude.
When working with a turbo in an aircraft, RPM, blade pitch, reduction
drive ratio, and throttle position can be used to get many different
power setting. I had hoped to develop some graphs and charts but my fun
got cut short. I really miss it. I love hearing about those of you that
still can do the experimenting and just hope I can help in a small way.
There is nothing like thinking something through and then going out and
testing your theories, great stuff.

Rick

--


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PostPosted: Sun Jun 04, 2006 5:44 pm    Post subject: Specs Reply with quote

Thanks Rick, another helpful post for me in the 'fun' stage.. tell me did you have a std 81 turbo or larger? John

[quote]
From:  "wingsdown" <wingsdown(at)comcast.net>
Reply-To:  kitfox-list(at)matronics.com
To:  <kitfox-list(at)matronics.com>
Subject:  RE: Specs
Date:  Sun, 4 Jun 2006 18:31:28 -0700
--> Kitfox-List message posted by: "wingsdown" <wingsdown(at)comcast.net>

Our turbo engine with an auto waste gate present a varied range of
settings. Simply put I flew in the torque band of the engine roughly
3800-4200 RPMs. AS RPM is increased boost increase to the waste gate set
level. If I remember correctly seems 16.5 at 4200 was good and putt
along about 110 IAS. Of course initial climb out was 5200 and pitch set
at I think 9. Boost was 42inches.
I did experiment for a short time only with a manual boost controller.
Way too much work load and far to sensitive for my liking. It worked,
just too much trouble for gain if any. My thinking at the time was to
over come lost boost at altitude due to the diaphragm type boost
controller, another topic it self. Yes I did take her up to almost
18,000 feet and that was on auto waste gate control.
With the new designed turbo I built boost was not an issue and I in fact
had to open the waste gate port to avoid over boost. No problem getting
50 inched to nose bleed altitude.
When working with a turbo in an aircraft, RPM, blade pitch, reduction
drive ratio,  and throttle position can be used to get many different
power setting. I had hoped to develop some graphs and charts but my fun
got cut short. I really miss it. I love hearing about those of you that
still can do the experimenting and just hope I can help in a small way.
There is nothing like thinking something through and then going out and
testing your theories, great stuff.

Rick

--


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wingsdown(at)comcast.net
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PostPosted: Sun Jun 04, 2006 5:58 pm    Post subject: Specs Reply with quote

Turbo EA-81 with correct turbo block, std not oversized.

Rick

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PostPosted: Sun Jun 04, 2006 6:31 pm    Post subject: Specs Reply with quote

Sorry Rick, I was meaning the actual turbo charger. I'm running an EA 82
unit on my EA81 engine, the idea being that as we operate at a higher
constant RPM than that in the automotive world, it's not spinning above it's
optimum RPM. John
From: "wingsdown" <wingsdown(at)comcast.net>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: RE: Specs
Date: Sun, 4 Jun 2006 18:57:43 -0700



Turbo EA-81 with correct turbo block, std not oversized.

Rick

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smokey_bear_40220(at)yaho
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PostPosted: Sun Jun 04, 2006 9:35 pm    Post subject: Specs Reply with quote

Great John,

Keep us impressed!

I know what you mean about priorities too. It was a
while before I noticed my gearbox temps were high and
I did something about it, because I too was working on
more pressing matters in early testing. Cooling
always seems an issue early on as well. In my case,
fixing a badly functioning breather came first.

If you plan to go up into the rare air like Rick, you
will need even more pitch to not overspeed or under
power your plane. Once again, mission dictates. With
all your power, you can achieve many objectives with
power to spare, as you already seem to be doing.

Kurt S.

Do not archive

--- John Anderson <janderson412(at)hotmail.com> wrote:

Quote:
Thanks so very much for your assistance on this
Kurt. Yes, thinking about
what you say I do need more pitch and going on the
result from the change I
made it confirms this. I been a bit focussed on
getting cooling, belt
tracking etc sorted but now that those things seem
pretty well sorted it's
time for some science. As you say, this is
fun...I'll post my results. John

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PostPosted: Sun Jun 04, 2006 10:31 pm    Post subject: Specs Reply with quote

Thanks Rick,

I selfishly wish you were still leading at this too.

On my list of "around-to-its" is finding out why I go
lean only on certain flights, or always at those rpms
around 4000. My fear is that I have damaged the carb
from one of several reasons. Alcohol fuel, or over
pressure of the carb fuel. In any case, I can not
hold those RPM's without going above 1450 EGT, which I
have and now stay out of. Kind of limits my power
options....

Was your cruise at 110 MPH? indicated, or knots Rick?

Lance showed my torque curve pretty flat above 3200
rpm with the limit at 5600 rpm. Mostly I takeoff at
around 44-5000 rpm, but occasionally I takeoff at
54-5600 and there is a big difference! Snort, leap,
airborne! But I don't mind the 500' takeoff roll and
longer engine life.

I think you and John will always beat my engine
though. It is the little turbo. That is until I put
in your bigger one you sent, Rick. Smile

Kurt S.

--- wingsdown <wingsdown(at)comcast.net> wrote:

Quote:
Our turbo engine with an auto waste gate present a
varied range of
settings. Simply put I flew in the torque band of
the engine roughly
3800-4200 RPMs. AS RPM is increased boost increase
to the waste gate set
level. If I remember correctly seems 16.5 at 4200
was good and putt
along about 110 IAS. Of course initial climb out was
5200 and pitch set
at I think 9. Boost was 42inches........

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PostPosted: Mon Jun 05, 2006 6:09 am    Post subject: Specs Reply with quote

Cruise was at 110 MPH. You do have the model 3a Ellison I hope?
Rick

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PostPosted: Mon Jun 05, 2006 6:13 am    Post subject: Specs Reply with quote

Larger water cooled turbo. The numbers RH5B seem to come to me, bit foggy. It is easily spotted by the larger  dual compressor blade.
 
Rick
[quote]
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PostPosted: Mon Jun 05, 2006 1:10 pm    Post subject: Specs Reply with quote

Rick,

Yup, 3A. Inconsistant even though fuel pressure looks
OK. I've cleaned the carb filter - nothing there -
and it looked like the spray bar was OK. That is as
far as I have gone into it.

What is interesting is that you can have 2 flights 15
minutes apart and one will be lean and the other OK on
EGT. It does not change itself in flight. It is
either running lean and requires full rich for the
whole flight, or it has some leaning available for the
whole flight. But it is always too lean around 4000
rpm. Just too lean, or leaner.

I think the max level speed I can get out of mine is
123 mph indicated, up from 109 mph before my scoop and
lift strut fairings. Still has that "hitting a wall"
effect, but not as bad. The gains seem greater at
cruise, which I do around 90-100 mph. Above that it
is more like "strain" than cruise. Mine was the 140
HP version....

No other antidrag items installed yet. Shooting for a
115 mph cruise.

Then there is that VG problem where I couldn't get it
to stall slower either....

Kurt S. S-5/NSI turbo

--- wingsdown <wingsdown(at)comcast.net> wrote:

Quote:
Cruise was at 110 MPH. You do have the model 3a
Ellison I hope?
Rick

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PostPosted: Mon Jun 05, 2006 1:29 pm    Post subject: Specs Reply with quote

Are you leaving the fuel pump on all the time? If you are not seeing 5
psi all the time that could be a possible problem. With the pump off you
will see higher EGTs. Has that been your experience as well.

Rick

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PostPosted: Mon Jun 05, 2006 2:07 pm    Post subject: Specs Reply with quote

Yes Rick, sounds like the EA82 unit too. John
From: "wingsdown" <wingsdown(at)comcast.net>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: RE: Specs
Date: Mon, 5 Jun 2006 07:13:09 -0700

Larger water cooled turbo. The numbers RH5B seem to come to me, bit
foggy. It is easily spotted by the larger dual compressor blade.

Rick

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PostPosted: Mon Jun 05, 2006 2:19 pm    Post subject: Specs Reply with quote

Now you mention breathers Kurt, my left hand one pumps out a bit of oil,
what type do you have? My breather pipes elivate up and then drop through
the lower cowl via short stand pipe outlets. No seperators. John
From: kurt schrader <smokey_bear_40220(at)yahoo.com>
Reply-To: kitfox-list(at)matronics.com
To: kitfox-list(at)matronics.com
Subject: Re: Specs
Date: Sun, 4 Jun 2006 22:32:43 -0700 (PDT)


<smokey_bear_40220(at)yahoo.com>

Great John,

Keep us impressed!

I know what you mean about priorities too. It was a
while before I noticed my gearbox temps were high and
I did something about it, because I too was working on
more pressing matters in early testing. Cooling
always seems an issue early on as well. In my case,
fixing a badly functioning breather came first.

If you plan to go up into the rare air like Rick, you
will need even more pitch to not overspeed or under
power your plane. Once again, mission dictates. With
all your power, you can achieve many objectives with
power to spare, as you already seem to be doing.

Kurt S.

Do not archive

--- John Anderson <janderson412(at)hotmail.com> wrote:

> Thanks so very much for your assistance on this
> Kurt. Yes, thinking about
> what you say I do need more pitch and going on the
> result from the change I
> made it confirms this. I been a bit focussed on
> getting cooling, belt
> tracking etc sorted but now that those things seem
> pretty well sorted it's
> time for some science. As you say, this is
> fun...I'll post my results. John

__________________________________________________


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PostPosted: Mon Jun 05, 2006 2:32 pm    Post subject: Specs Reply with quote

Take a look at the ones I ended up making. I got tired of messes and not
having the crud/sludge acid water purged from my crankcase while allow
clean cool air in. OK here goes first attachment.

Rick
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PARTING_OUT_KITFOX_2005-049.jpg
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PostPosted: Mon Jun 05, 2006 8:58 pm    Post subject: Specs Reply with quote

Rick, John and Matt,

Rick and Matt, The attachments came thru OK as
thumbnails, but the first one downloads as a black
pic. I tried twice in Corel Photohouse. The second
one is OK.

John, I had a 1/2 qt of oil blow out the factory
breather on my first flight. It flooded onto my right
cockpit floor and aft as well as blowing across my
right door in and out.

Got my attention! I thought I blew an oil cooler
line, but the pressure was good, so I landed under
power.

Fixing the breather system was my first priority in
testing, after an exensive cleanup of plane and
underware. Sad

Like Rick, I put in a system that doesn't recycle oil
back to the pan. Otherwise I could have just
installed a PVC valve on the pan return. Mine has a 1
qt race car collector that I have to drain
occasionally. It looks similar to Rick's, but he has
2 and both sides go into my one.

I removed the attachments on top of the valve covers
and attached large barbed hose couplings. One is
verticle and the other is at a 45 degree angle up to
clear other parts. The hoses go constantly up to the
collector so that good oil can drain back down after
it seperates. I was concerned because it would blow
that 1/2 qt out and I thought it would all blow out on
a long flight if I didn't let it drain back down the
hose. The bad stuff drops into the collector. Later
I did install a bit of scrubbie into the hoses held in
by the barbs to calm things down a bit like the
origional hose connectors.

I think I used 1/2" ID hose to let it breath well. In
total, what I took out weighed the same as what I put
in.

My understanding of the auto Soob is that it had the
PVC valve in place to allow air to enter the right
(airplane) cover and exit the left as it seemed to
naturally want to breath. That may explain why you
get oil out the left only John.

I eventually replaced the dipstick because the
origional only showed the top qt of oil of 5 qts.
That turned out to be too much oil and I wanted to
know how much I had when it wasn't that full. 4 qts
was the last 1/8th inch of the old dipstick. This was
due to the taildragger configuration with the dipstick
at the front and the oil leveling to the rear with the
tail down. Now I run 4 qts with a good dipstick I can
read. And oil blowout is maybe a cup or less in 10
hrs.

Keeps the plane clean as Rick said. Smile

Darn Soob replacement dipstick was $20! Couldn't find
one to recycle. Sad

Kurt S.

--- wingsdown <wingsdown(at)comcast.net> wrote:

[quote] Take a look at the ones I ended up making. I got
tired of messes and not
having the crud/sludge acid water purged from my
crankcase while allow
clean cool air in. OK here goes first attachment.

Rick

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janderson412(at)hotmail.c
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PostPosted: Mon Jun 05, 2006 11:40 pm    Post subject: Specs Reply with quote

Thanks Rick, both shots came out extra good. The system drops the blow by
oil into the container and the filter is to ensure clean air return? As Kurt
explained, you would drain the container every so often? Your turbo set up
looks almost identical to mine, I see the cable that was fr the manual
w/gate, yes?I went through that too but reverted to std system. John
From: "wingsdown" <wingsdown(at)comcast.net>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: RE: Specs
Date: Mon, 5 Jun 2006 15:31:04 -0700

Take a look at the ones I ended up making. I got tired of messes and not
having the crud/sludge acid water purged from my crankcase while allow
clean cool air in. OK here goes first attachment.

Rick
--


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