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Epoxy

 
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dosmythe(at)cox.net
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PostPosted: Fri Jun 09, 2006 2:25 pm    Post subject: Epoxy Reply with quote

To All,
I've had some discussion with the West Systems Epoxy people and this is what they had to say. Note that I used my old Ford tractor as having the bad tank (I've learned not to mention the word "airplane")  I'm not sure about his last statement that "ALL" epoxies are vulnerable to Ethanol???  I mean, GAS STATIONS have epoxy tanks.
 
FROM ME TO WEST:
Several years ago I asked about a fabricated fiberglass gasoline tank that was leaking on my Ford tractor. We discussed cutting open the tank and coating the insides with West Systems epoxy resin. You informed me that it would probably work just fine and, it did. No leaks for several years now. New problem,,,in a very short time all the local gasoline is going to 10% Ethanol and I was told by a friend that the Ethanol was going to eat the West Systems epoxy off the insides of the tanks. Does this sound like a true statement to you? If so, I guess it's time to get a new tank.
Thanks,
 Don Smythe
 
FROM WEST:
 
It is true that ethanol will with time dissolve the cured epoxy - actually soften it.  So its safe to say that the epoxy answer to gasoline tank repair may be over.  We are looking into ethanol resistant coating that could be applied over the epoxy repair.  This could solve the situation.
 
FOLLOW UP QUESTION FROM ME TO WEST:
 
Mr. Watson,
    Thank you for the quick response.  I see in several places on the web and in your comment that Ethanol will dissolve or soften Epoxy.  Is this simply West Sytems Epoxy or all Epoxies?  Are there any Epoxies that are
safe against Ethanol?

Thanks again
Don Smythe
 
FINAL RESPONSE FROM WEST:
 
As far was we can tell it is all epoxies.

Gougeon Brothers, Inc.
100 Patterson Ave., PO Box 908
Bay City, MI 48707-0908 U.S.A.
tel: 866-937-8797
tel: 989-684-7286
fax: 989-684-1287


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rjdaugh(at)rapidnet.com
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PostPosted: Fri Jun 09, 2006 2:58 pm    Post subject: Epoxy Reply with quote

Don,
You are doing a great job tacking down the truth here. 
 
Just one thing that may be leading us astray.  Gas stations may have fiberglass tanks that are layed up with polyester resins rather than epoxy.   This may be the explanation for the apparent discrepancy.
 
Randy  - learning too….
 
.          

 

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Don Smythe
Sent: Friday, June 09, 2006 4:21 PM
To: Kitfox List
Subject: Epoxy

 
To All,

I've had some discussion with the West Systems Epoxy people and this is what they had to say. Note that I used my old Ford tractor as having the bad tank (I've learned not to mention the word "airplane")  I'm not sure about his last statement that "ALL" epoxies are vulnerable to Ethanol???  I mean, GAS STATIONS have epoxy tanks.

 

FROM ME TO WEST:

Several years ago I asked about a fabricated fiberglass gasoline tank that was leaking on my Ford tractor. We discussed cutting open the tank and coating the insides with West Systems epoxy resin. You informed me that it would probably work just fine and, it did. No leaks for several years now. New problem,,,in a very short time all the local gasoline is going to 10% Ethanol and I was told by a friend that the Ethanol was going to eat the West Systems epoxy off the insides of the tanks. Does this sound like a true statement to you? If so, I guess it's time to get a new tank.

Thanks,

 Don Smythe

 

FROM WEST:

 

It is true that ethanol will with time dissolve the cured epoxy - actually soften it.  So its safe to say that the epoxy answer to gasoline tank repair may be over.  We are looking into ethanol resistant coating that could be applied over the epoxy repair.  This could solve the situation.

 

FOLLOW UP QUESTION FROM ME TO WEST:

 

Mr. Watson,
    Thank you for the quick response.  I see in several places on the web and in your comment that Ethanol will dissolve or soften Epoxy.  Is this simply West Sytems Epoxy or all Epoxies?  Are there any Epoxies that are
safe against Ethanol?

Thanks again
Don Smythe

 

FINAL RESPONSE FROM WEST:

 

As far was we can tell it is all epoxies.

Gougeon Brothers, Inc.
100 Patterson Ave., PO Box 908
Bay City, MI 48707-0908 U.S.A.
tel: 866-937-8797
tel: 989-684-7286
fax: 989-684-1287

 

 


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bnn(at)nethere.com
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PostPosted: Fri Jun 09, 2006 5:23 pm    Post subject: Epoxy Reply with quote

At 03:21 PM 6/9/2006, you wrote:
Quote:
...to Ethanol??? I mean, GAS STATIONS have epoxy tanks.

Actually most chemical tanks, including gas station tanks are made from
fiberglass / polyester or vinylester resin. I gave a quick shot at tracking
down a resin formulation but didn't get anywhere. I will try some of my
industry contacts to see if I can get a source.
Guy Buchanan
K-IV 1200 / 582 / 99.9% done, thanks mostly to Bob Ducar.

Do not archive


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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Sat Jun 10, 2006 1:09 am    Post subject: Epoxy Reply with quote

On Jun 10, 2006, at 12:21 AM, Don Smythe wrote:

Quote:
It is true that ethanol will with time dissolve the cured epoxy -
actually soften it.  So its safe to say that the epoxy answer to
gasoline tank repair may be over.  We are looking into ethanol
resistant coating that could be applied over the epoxy repair.  This
could solve the situation.

This is almost, word by word, what I got from West System, Don. I think
it was also Mr. Watson who answered me.

Cheers,
Michel

do not archive


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PostPosted: Sat Jun 10, 2006 1:39 pm    Post subject: Epoxy Reply with quote

Don,
Jan Gougeon, one of the three brothers owning the WEST system components and production facilities, is a homebuilder and flyer of an RV-6..........they published several articles on using the West system products in homebuilding of aircraft.
Nothing to worry about in talking directly to their engineer, JR, concerning the actual use of the products...........
 
Sid
just north of Bay City and good friends to the whole bunch down there
-------------------
 


Don Smythe <dosmythe(at)cox.net> wrote:
[quote] To All,
I've had some discussion with the West Systems Epoxy people and this is what they had to say. Note that I used my old Ford tractor as having the bad tank (I've learned not to mention the word "airplane")  I'm not sure about his last statement that "ALL" epoxies are vulnerable to Ethanol???  I mean, GAS STATIONS have epoxy tanks.
 
FROM ME TO WEST:
Several years ago I asked about a fabricated fiberglass gasoline tank that was leaking on my Ford tractor. We discussed cutting open the tank and coating the insides with West Systems epoxy resin. You informed me that it would probably work just fine and, it did. No leaks for several years now. New problem,,,in a very short time all the local gasoline is going to 10% Ethanol and I was told by a friend that the Ethanol was going to eat the West Systems epoxy off the insides of the tanks. Does this sound like a true statement to you? If so, I guess it's time to get a new tank.
Thanks,
 Don Smythe
 
FROM WEST:
 
It is true that ethanol will with time dissolve the cured epoxy - actually soften it.  So its safe to say that the epoxy answer to gasoline tank repair may be over.  We are looking into ethanol resistant coating that could be applied over the epoxy repair.  This could solve the situation.
 
FOLLOW UP QUESTION FROM ME TO WEST:
 
Mr. Watson,
    Thank you for the quick response.  I see in several places on the web and in your comment that Ethanol will dissolve or soften Epoxy.  Is this simply West Sytems Epoxy or all Epoxies?  Are there any Epoxies that are
safe against Ethanol?

Thanks again
Don Smythe


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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Sat Jun 10, 2006 2:29 pm    Post subject: Epoxy Reply with quote

On Jun 10, 2006, at 11:36 PM, Sid Hausding wrote:
Quote:
Jan Gougeon, one of the three brothers owning the WEST system
components and production facilities, is a homebuilder and flyer of an
RV-6..........they published several articles on using the West system
products in homebuilding of aircraft.

Twenty-six years ago, I had the pleasure to participate at the design
and building of Miss Piggy, a Norwegian racing sailboat of 34 feet. The
entire hull and deck was made of veneer glued together with West System
epoxy. I loved the technique, the strength and lightweight of the
material. I wouldn't have any objection building an aircraft in wood
bounded together with that type of epoxy.
The technique of layering thin veneer glued together is, in fact,
coming from aircraft floats, during the 30s. I believe it is called:
cold moulding.

Cheers,
Michel


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PostPosted: Sat Jun 10, 2006 5:05 pm    Post subject: Epoxy Reply with quote

Years ago the Gougeons built a custom one off racing yacht for here in the Great Lakes of about 42' called "Golden Daisy".  Completely built with and coated in WEST system epoxis.  Of all wooden construction with the clear coating it was a beautiful testimony to wooden boat building and their awesome talents in the boating industry and wood working expertise.  Has won many trophies and awards in its class years ago.......will try to find a picture to send out to ya.............
Sid
been racing here on the Great Lakes myself for over 40 years.........yay, fresh water!     Smile
-------------------
 


Michel Verheughe <michel(at)online.no> wrote:
[quote]--> Kitfox-List message posted by: Michel Verheughe

On Jun 10, 2006, at 11:36 PM, Sid Hausding wrote:
Quote:
Jan Gougeon, one of the three brothers owning the WEST system
components and production facilities, is a homebuilder and flyer of an
RV-6..........they published several articles on using the West system
products in homebuilding of aircraft.

Twenty-six years ago, I had the pleasure to participate at the design
and building of Miss Piggy, a Norwegian racing sailboat of 34 feet. The
entire hull and deck was made of veneer glued together with West System
epoxy. I loved the technique, the strength and lightweight of the
material. I wouldn't have any objection building an aircraft in wood
bounded together with that type of epoxy.
The technique of layering thin veneer glued together is, in fact,
coming from aircraft floats, during the 30s. I believe it is called:
cold


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noelloveys(at)yahoo.ca
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PostPosted: Sun Jun 11, 2006 4:18 am    Post subject: Epoxy Reply with quote

Do they ?  Are the tanks made of HDPE or some other plastic?  Are the tanks vulcanized on the inside??
 
In this neck of the woods any one buying a service station has to have a ground toxicity test done.  If there are any residues in the ground all the offending soils have to be dug up and trucked away to a toxic land fill.  Service stations that have been in business since the thirties are closing in droves.  Just wait until one of the plastic cisterns decomposes!!!
 
 

Noel
Quote:

  I mean, GAS STATIONS have epoxy tanks.
 
 


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bnn(at)nethere.com
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PostPosted: Sun Jun 11, 2006 6:02 am    Post subject: Epoxy Reply with quote

At 06:39 PM 6/9/2006, you wrote:
Quote:
At 06:21 PM 6/9/2006, you wrote:
>At 03:21 PM 6/9/2006, you wrote:
>>...to Ethanol??? I mean, GAS STATIONS have epoxy tanks.
>
>Actually most chemical tanks, including gas station tanks are made from
>fiberglass / polyester or vinylester resin. I gave a quick shot at
>tracking down a resin formulation but didn't get anywhere. I will try
>some of my industry contacts to see if I can get a source.

OK I've traced down one source for a vinylester resin. Using
Interplastic's "Resin Wizard" I was able to find six gasoline compatible
vinylesters. One, 8730, indicates it's particularly suitable for alcohols.
I'll keep looking.

Forgot the link:

http://www.interplastic.com/html/resinwizard.asp
Guy Buchanan
K-IV 1200 / 582 / 99.9% done, thanks mostly to Bob Ducar.


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bnn(at)nethere.com
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PostPosted: Sun Jun 11, 2006 6:02 am    Post subject: Epoxy Reply with quote

At 06:21 PM 6/9/2006, you wrote:
Quote:
At 03:21 PM 6/9/2006, you wrote:
>...to Ethanol??? I mean, GAS STATIONS have epoxy tanks.

Actually most chemical tanks, including gas station tanks are made from
fiberglass / polyester or vinylester resin. I gave a quick shot at
tracking down a resin formulation but didn't get anywhere. I will try some
of my industry contacts to see if I can get a source.

OK I've traced down one source for a vinylester resin. Using Interplastic's
"Resin Wizard" I was able to find six gasoline compatible vinylesters. One,
8730, indicates it's particularly suitable for alcohols. I'll keep looking.
Guy Buchanan
K-IV 1200 / 582 / 99.9% done, thanks mostly to Bob Ducar.


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