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Safety wire on Hartzell

 
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khorton01(at)rogers.com
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PostPosted: Mon Jul 02, 2007 9:48 am    Post subject: Safety wire on Hartzell Reply with quote

I started to put safety wire on the bolts attaching my Hartzell HC2YK
prop to the crank, and I've got a question. If I safety pairs of
bolts, with the wire oriented to tighten both bolts, the safety wire
will run over the edge of the hub where it protrudes between the prop
bolts. That doesn't seem like a good situation, as the steel safety
wire could wear on the aluminum hub. What to do? Put some sort of
protection over the twisted safety wire before I slip it into the
second bolt? If so, what should I use? Or, am I worrying about
something that is not a problem?

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8


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kahuna



Joined: 02 Feb 2007
Posts: 93

PostPosted: Mon Jul 02, 2007 10:26 am    Post subject: Safety wire on Hartzell Reply with quote

"Or, am I worrying about
something that is not a problem?"

Yes. Its that. Since the wire never moves, it cant wear and get into the hub.
The practice of safety wiring as you described has been done for eons.
Best,
Mike


[img]cid:1__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]Kevin Horton <khorton01(at)rogers.com>


[img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
To
[img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
rv-list(at)matronics.com [img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
cc
[img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
[img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
Subject
[img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
Safety wire on Hartzell [img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img][img]cid:3__=08BBF99FDFF683258f9e8a93df938(at)us.ibm.com[/img]
--> RV-List message posted by: Kevin Horton <khorton01(at)rogers.com>

I started to put safety wire on the bolts attaching my Hartzell HC2YK  
prop to the crank, and I've got a question. If I safety pairs of
bolts, with the wire oriented to tighten both bolts, the safety wire  
will run over the edge of the hub where it protrudes between the prop  
bolts. That doesn't seem like a good situation, as the steel safety
wire could wear on the aluminum hub. What to do? Put some sort of
protection over the twisted safety wire before I slip it into the  
second bolt? If so, what should I use? Or, am I worrying about
something that is not a problem?

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8


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wgill10(at)comcast.net
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PostPosted: Mon Jul 02, 2007 10:26 am    Post subject: Safety wire on Hartzell Reply with quote

Kevin,

That's the way it's done and I have never observed any wear from such.
Its tricky safety wiring these bolts...I had to loosen a couple to get
the safety wire routed through the bolt hole and then re-torque followed
by safety wiring the bolt(s).

Bill
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rhdudley1(at)bellsouth.ne
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PostPosted: Mon Jul 02, 2007 10:31 am    Post subject: Safety wire on Hartzell Reply with quote

Hi Kevin,
Attached is a figure copied out of AC 43.13-1B. The pair in the lower
left looks like your description of the propeller bolts. Doe that help
any?
Regards,
Richard Dudley

Kevin Horton wrote:

Quote:


I started to put safety wire on the bolts attaching my Hartzell HC2YK
prop to the crank, and I've got a question. If I safety pairs of
bolts, with the wire oriented to tighten both bolts, the safety wire
will run over the edge of the hub where it protrudes between the prop
bolts. That doesn't seem like a good situation, as the steel safety
wire could wear on the aluminum hub. What to do? Put some sort of
protection over the twisted safety wire before I slip it into the
second bolt? If so, what should I use? Or, am I worrying about
something that is not a problem?

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8



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dcw(at)mnwing.org
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PostPosted: Mon Jul 02, 2007 10:33 am    Post subject: Safety wire on Hartzell Reply with quote

HI Kevin:

Maybe some will differ, but I have never seen this as a problem. I pulled
the prop of my first RV-4 after 600 hours of use and there was so wear at
all. Safetying the c/s prop is a time consuming affair since it is rather
close quarters, but patience will prevail.

Doug Weiler
RV-4, N722DW, 400 hours


---


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n616tb(at)btsapps.com
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PostPosted: Mon Jul 02, 2007 10:39 am    Post subject: Safety wire on Hartzell Reply with quote

Interestingly my DAR told me those holes were not for safety wire and it was
not needed. I did not do it at his urging but always feel it should be
done. It was never a problem on my previous airplane with the same prop to
just do it the way you described and no protection on the wire is needed.

Tim

[quote] --


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mrobert569(at)hotmail.com
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PostPosted: Mon Jul 02, 2007 10:40 am    Post subject: Safety wire on Hartzell Reply with quote

Kevin,

I use a small piece of vinayl (sp?) tubing over the wire to protect the hub from being scratched.

Mike Robertson


> To: rv-list(at)matronics.com
Quote:
From: khorton01(at)rogers.com
Subject: Safety wire on Hartzell
Date: Mon, 2 Jul 2007 13:46:19 -0400

--> RV-List message posted by: Kevin Horton <khorton01(at)rogers.com>

I started to put safety wire on the bolts attaching my Hartzell HC2YK
prop to the crank, and I've got a question. If I safety pairs of
bolts, with the wire oriented to tighten both bolts, the safety wire
will run over the edge of the hub where it protrudes between the prop
bolts. That doesn't seem like a good situation, as the steel safety
wire could wear on the aluminum hub. What to do? Put some sort of
protection over the twisted safety wire before I slip it into the
second bolt? If so, what should I use? Or, am I worrying about
something that is not a problem?

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8


=============




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khorton01(at)rogers.com
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PostPosted: Mon Jul 02, 2007 12:11 pm    Post subject: Safety wire on Hartzell Reply with quote

Thanks to everyone for the advice. I'll press on.

Tim - DARs are not always right. My Hartzell manual specifically
says to safety wire the prop bolts, and there is a figure with an
arrow pointing at the holes in those roll pins at the place to put
safety wire.

Kevin

On 2 Jul 2007, at 14:35, Tim Bryan wrote:

[quote]

Interestingly my DAR told me those holes were not for safety wire
and it was
not needed. I did not do it at his urging but always feel it
should be
done. It was never a problem on my previous airplane with the same
prop to
just do it the way you described and no protection on the wire is
needed.

Tim

> --


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n616tb(at)btsapps.com
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PostPosted: Mon Jul 02, 2007 12:18 pm    Post subject: Safety wire on Hartzell Reply with quote

I hadn't see that, but Agree completely
Tim
Do Not Archive

[quote] --


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Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Mon Jul 02, 2007 1:09 pm    Post subject: Safety wire on Hartzell Reply with quote

And done with .040 SS safety wire.

. My Hartzell manual specifically
Quote:
says to safety wire the prop bolts, and there is a figure with an
arrow pointing at the holes in those roll pins at the place to put
safety wire.

Kevin

>


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Dale Ensing
RV-6A
Aero Plantation
Weddington NC
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khorton01(at)rogers.com
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PostPosted: Tue Jul 03, 2007 2:28 am    Post subject: Safety wire on Hartzell Reply with quote

Actually, the consumables section in the chapter on installing and
removing the prop in the Hartzell manual specifies 0.032 SS safety
wire. This is consistent with the guidance in AC43.13-1B.

Kevin Horton

On 2 Jul 2007, at 17:06, Dale Ensing wrote:

Quote:


And done with .040 SS safety wire.

. My Hartzell manual specifically
> says to safety wire the prop bolts, and there is a figure with an
> arrow pointing at the holes in those roll pins at the place to
> put safety wire.
> Kevin
>>


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Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Tue Jul 03, 2007 3:03 am    Post subject: Safety wire on Hartzell Reply with quote

That is interesting Kevin. The manual that came with my Hartzell says 0.040
SS safety wire. The .040 is a real pain to work with...especially on the
prop bolts.
Dale Ensing

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Jerry Cochran



Joined: 10 Jan 2006
Posts: 111
Location: Wilsonville, OR

PostPosted: Tue Jul 03, 2007 7:27 am    Post subject: Safety wire on Hartzell Reply with quote

Sez right in the Hartzell manual to safety with .032 wire. I personally observed a certain FAA person fail a prop that only used .025 wire during an airworthiness inspection.

Do not archive.

Jerry Cochran
Quote:
From: "Tim Bryan" <n616tb(at)btsapps.com>
Subject: RE: Safety wire on Hartzell
Interestingly my DAR told me those holes were not for safety wire and it was
not needed. I did not do it at his urging but always feel it should be
done. It was never a problem on my previous airplane with the same prop to
just do it the way you described and no protection on the wire is needed.

Tim




See what's free at AOL.com.
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