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Europa Tailplane - Mod 73
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grahamsingleton(at)btinte
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PostPosted: Mon Jul 16, 2007 10:09 pm    Post subject: Europa Tailplane - Mod 73 Reply with quote

Mike
I agree with you. A simple redesign would be to make TP5 and 6 one
single tube, with lightening holes, weld a flange on it that bolts onto
the inside of the root rib. Relying on a bond between epoxy and
stainless steel is not sensible. imho
I still wish we knew more about what went wrong with G-HOFC though.
Graham

Mike Parkin wrote:
Quote:

<mikenjulie.parkin(at)btinternet.com>

Nigel,

Unpopular as it may be, I think you are right. Mod 73 strikes me as a
very unsatisfactory fix for a poor design.

Mike



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mikenjulie.parkin(at)btin
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PostPosted: Mon Jul 16, 2007 10:37 pm    Post subject: Europa Tailplane - Mod 73 Reply with quote

Graham,

I think we will never know the full story on Williams aircraft.

New larger pins, clamp mods, TP6 'crutches'. There has been a considerable
amount of static generated in the last few years, all centred around the
pitch control system. I like your idea. But let us not stop there, at the
same time we should be upgrading the TP9 and TP12s. The system around the
tailplane torque tube needs a testosterone injection.

regards,

Mike
Quote:
Mike
I agree with you. A simple redesign would be to make TP5 and 6 one single
tube, with lightening holes, weld a flange on it that bolts onto the
inside of the root rib. Relying on a bond between epoxy and stainless
steel is not sensible. imho
I still wish we knew more about what went wrong with G-HOFC though.
Graham



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josok-e(at)ukolo.fi
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PostPosted: Mon Jul 16, 2007 10:40 pm    Post subject: Europa Tailplane - Mod 73 Reply with quote

Mike,
Fact is : There are tens of thousands of registered flying hours with Europas, without structural failures, although amateur built. Almost too good to be true. Fact is, that floppy tailplanes have been known to excist. To the point that mods have been made like the club mod, and the Harrison clamp. Fact is that this is the first time it lead to disaster.

So it's at least discussable under which catagory, plane structural or pilot error flying with loose, floppy tailplanes falls.

We all have the reponsability to make sure we fly an airworthy plane. This discussion has moved the line from what we judge to be airworthy, because of the accident. It has not changed the hardware. But now that we know, more then ever, that we have to critical with what we take in the air.

The what if question is pretty useless. The Tacoma bridge would not have been built if the flutter factor had been known. Flutter is something that is difficult to calculate in advance. Has been, will be.

All we have to do from now is make sure that our little planes remain in their tested, safe specifications. That is without tolerances.

And PLease!
Let us also be precise on other parts like ailerons and flaps, before also these fail because tolerances are over the limit.

Regards,

Jos Okhuijsen
Visit - www.EuropaOwners.org


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carl(at)flyers.freeserve.
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PostPosted: Mon Jul 16, 2007 11:55 pm    Post subject: Europa Tailplane - Mod 73 Reply with quote

Lets forget about the idea of using TP5 and TP6 to retain the tailplanes on
to the torque tube. The problem with redesigning this is that its nigh on
impossible to retro fit and many Europa owners simply dont have the
expertise for such critical work.

Ivans idea behind the original tailplane attachent was to produce an easy
and quick way of rigging the aircraft. Regrettably time has proved this
design to be inadequate in terms of secuity.

There are several soultions proposed here which would require little if any
invasive work to the tailplane structure (my pin/ bolt through the back of
TP12 for example).

It might even be possible to build a small compartment behind the inboard
rib/ plywood insert and pass a threaded bolt through the rib into the
faceplate of TP12 (with a nut bonded to the back). Or a Zeuss ??? fastener.
This would bolt the tailplane securely to the TP12 drive plates. Its an idea
only and im not sure how feasible it would be.
---


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alan(at)kestrel-insurance
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PostPosted: Tue Jul 17, 2007 12:47 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Here here Mike. Kate and I feel exactly the same. We are fortunate to have a
second aircraft to fly when we get the time (we are getting married next
weekend). Right now it's a much easier decision to get in the Comanche than
fly our beloved Europa.
Is it not time for us to ASK E2004 to make a commitment to a redesign as I'm
sure it would be an excellent income stream for them and a great comfort to
many of us. As you say, the loss of two good friends due to structural
failure is just not acceptable.

Alan

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ptag.dev(at)tiscali.co.uk
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PostPosted: Tue Jul 17, 2007 1:12 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Hi! Mike
Just for the record G-HOFC did NOT have my clamps fitted, (message from
Jos unintentionally could be construed that my clamps were implicated).

There may have been others but I believe (due to Williams posting last
August/September) he relied on the loctite fix.

Did you see Bob Sheridans sprung lever fix to retain the tail planes
from behind the drive plates?

Your redesign suggestion would take an eternity and for me it is
imperative to remain current now.

Regards
Bob Harrison. G-PTAG awaiting inspector, oil and fuel for first stoke up
!

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air.guerner(at)wanadoo.fr
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PostPosted: Tue Jul 17, 2007 1:13 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Graham and Mike,
I agree. Mod 73 is a very poor fix for a bad design. I like the idea of he single tube with a flange. <?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:office:office" />
I am also concerned about relying on a single pip pin to secure the tail plane to the aircraft. As there is no way to visually check that the pip pin is fully engaged and the balls are protruding below TP6, a pull test would be highly desirable. A special plier would be needed for that pull test. Alternatively, a big recess on the underside of the tail plane would allow an uneasy visual inspection with a flashlight. The rear wing pip pin can be checked that way. Moreover I like the idea of a back up tail plane locking device such as the spring loaded lever.

Remi Guerner
F-PGKL, XS S/N395 monowheel, 912S, Airmaster, 487 hours




From: Graham Singleton <grahamsingleton(at)btinternet.com (grahamsingleton(at)btinternet.com)>
Subject: Re: Europa Tailplane - Mod 73

Mike
I agree with you. A simple redesign would be to make TP5 and 6 one
single tube, with lightening holes, weld a flange on it that bolts onto
the inside of the root rib. Relying on a bond between epoxy and
stainless steel is not sensible. imho
I still wish we knew more about what went wrong with G-HOFC though.
Graham

Mike Parkin wrote:
[quote] <mikenjulie.parkin(at)btinternet.com (mikenjulie.parkin(at)btinternet.com)>

Nigel,

Unpopular as it may be, I think you are right. Mod 73 strikes me as a
very unsatisfactory fix for a poor design. [quote][b]


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willie.harrison(at)tinyon
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PostPosted: Tue Jul 17, 2007 1:34 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Leaving aside our own views as owners about the integrity and
resilience of the tail, another consideration is that the long term
market value of our aircraft could be affected by the general
perception amongst the aviation community at large about how
effectively the problem has been solved. That might influence our
willingness to invest in something better than a bandaid solution.

Willie


On 17 Jul 2007, at 06:29, Mike Parkin wrote:

Quote:

<mikenjulie.parkin(at)btinternet.com>

Nigel,

Unpopular as it may be, I think you are right. Mod 73 strikes me
as a very unsatisfactory fix for a poor design. What I would like
to see is a new set of tailplanes with a redesigned torque shaft
and retention system. A 'belt and braces' system that will make
all this uncertainty go away. We all love our little aeroplanes,
but it must be made more rugged down the back. At the moment the
whole situation concerns me greatly and my confidence in the
integrity of the aircraft has taken a severe knock with the loss of
G-HOFC and our friends. Accidents caused by pilot error I can live
with, but structural failure I cannot. I want to be able to relax
when I fly my Europa.

Europa 2004 can put on the list now for a new set of tailplanes if
the re-design can restore my confidence in my aircraft.


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alan(at)kestrel-insurance
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PostPosted: Tue Jul 17, 2007 1:37 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Hi Bob

I'm sure Mike can speak for himself, but from my point of view a redesign
would not automatically infer the fleet should be grounded, just that a
better stronger version was being made available.
Also I would prefer to remain current in something that I felt was likely to
keep me current also (just my opinion).
I have seriously lost confidence in the Europa and whilst I won't
immediately stop flying it, I will always be wary of what can happen as we
all should be.

Alan

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ward.t(at)xtra.co.nz
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PostPosted: Tue Jul 17, 2007 2:01 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Why don't we get a certified welder to weld TP12 to TP04 to avoid any torsion stress on TP6 sleeve?
Tim
Tim Ward
12 Waiwetu Street,
Fendalton,
CHRISTCHURCH 8052

Ph :64 03 3515166
Mob: 021 0640221

email:
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
[quote] ---


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rholder(at)avnet.co.uk
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PostPosted: Tue Jul 17, 2007 2:04 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Rémi Guerner wrote:

Quote:
Graham and Mike, I agree. Mod 73 is a very poor fix for
a bad design. I like the idea of he single tube with a
flange. I am also concerned about relying on a single
pip pin to secure the tail plane to the aircraft. As
there is no way to visually check that the pip pin is
fully engaged and the balls are protruding below TP6

This is not true. If the balls are not correctly released
from the side of the pip pin the button will have free
longitudinal movement without any springing effect.

Quote:
pull test would be highly desirable. A special plier
would be needed for that pull test. Alternatively, a
big recess on the underside of the tail plane would
allow an uneasy visual inspection with a flashlight.
The rear wing pip pin can be checked that way. Moreover
I like the idea of a back up tail plane locking device
such as the spring loaded lever.

Jos made the point. Hundreds of Europas have flown tens of
thousands of hours without any previous sign of any
serious problems in the elevator fixing.

The AAIB have NOT yet reported (the interim report said
nothing) and it may not have been the TP6 that was the
primary cause of the accident.

Why go for belt, braces and piece of string solutions to a
problem that may not exist ?

Any long term fix should be required not instantly but in
the course of a reasonable period. But we do need a final
solution not a series of solutions, each more onerous and
complicated and expensive than the previous.

Richard Holder
G-OWWW High Cross


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carl(at)flyers.freeserve.
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PostPosted: Tue Jul 17, 2007 2:37 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Hear, Hear - I couldnt agree more.

What will prevent future accidents is vigilance and care, not knee jerk
redesigns.

The current PFA solution may not be perfect but it is simply intended to
bring ALL Europas up to a safe standad. The likelyhood is that 99% of
Europas are safe anyway (but we just dont know).

I just dont see the need for mass paranoia. How many of us have checked th
security of our TP6 joints recently? How many of us found faulty bonds. I
suspect the answer is Zero. If I am wrong, Mod73 will fix that.

I agree that a more robust fix should be implemented in the future but IMHO
this would be more about confidence in the Europa fleet then increasing the
safety factor.

You cant get away from the fact that the Europa has shown itself to be a
very safe aircraft over the last 10 years.

Carl Pattinson
G-LABS

Still Flying (the Europa !!!)

Quote:

Jos made the point. Hundreds of Europas have flown tens of
thousands of hours without any previous sign of any
serious problems in the elevator fixing.

The AAIB have NOT yet reported (the interim report said
nothing) and it may not have been the TP6 that was the
primary cause of the accident.

Why go for belt, braces and piece of string solutions to a
problem that may not exist ?

Any long term fix should be required not instantly but in
the course of a reasonable period. But we do need a final
solution not a series of solutions, each more onerous and
complicated and expensive than the previous.

Richard Holder
G-OWWW High Cross



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mikenjulie.parkin(at)btin
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PostPosted: Tue Jul 17, 2007 2:57 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Quote:

Why go for belt, braces and piece of string solutions to a
problem that may not exist ?


Richard,

I totally agree that when the AAIB report is published it may have nothing
at all to do with TP6's and tailplane retention.

The subject pre-dates the accident. But to suggest that there is not a
problem in this area, is in my opinion a little off the mark. If there were
no problem then all the TP12 pin replacements and Bob's excellent clamp
system would not have been necessary in the first place.

regards,

Mike


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ward.t(at)xtra.co.nz
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PostPosted: Tue Jul 17, 2007 3:39 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Jeremy,
Who wants to take it out? Is there likely to be maintenance on TP4? If it was easy to take out now why don't we do that and place the TP 14s for something better. The fact is it is very hard to take it out now, is it not? If you had to then the spot weld could be dismantled.
Food for thought.
Tim


Tim Ward
12 Waiwetu Street,
Fendalton,
CHRISTCHURCH 8052

Ph :64 03 3515166
Mob: 021 0640221

email:
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
[quote] ---


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mikenjulie.parkin(at)btin
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PostPosted: Tue Jul 17, 2007 3:50 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Carl,

Just because people do not conform with your own train of thought it does
not mean that they are knee-jerking or the unfortunate sufferers of a Mass
Paranoia. All it means is they have a different opinion to you. Those
people, misguided as they may be, are entitled to their opinion..... as are
you.

regards,

Mike

---


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carl(at)flyers.freeserve.
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PostPosted: Tue Jul 17, 2007 5:00 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

Mike,

My intention is not to criticise or label anyone but I feel there has been a
lot of unwarranted negativity - IMHO !!!!. Perhaps my choice of words was
unfortunate and if so I apologise.

What I am acutely aware of is this is a public forum and what we say here
will find its way to the aviation community as a whole. Although i'm not
planning to sell my plane anytime soon I sincerely hope that when I do the
Europa hasn't acquired a misguided reputation for being a dangerous
aircraft. It wouldnt surprise me if there weren't some Europa builders out
there wondering what the hell have I got myself into.

Despite the tragedy of the recent crash I personally havent lost confidence
in the aircraft and will continue to fly it in the belief that it is as safe
as we can make it.

Mods are a fact of aviation life - 73 for the Europa so far. But i'm sure
this is comparable with many other aircraft.

Again, apologies to all if my comments have caused offence.

Regards,

Carl
---


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nigel_graham(at)btconnect
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PostPosted: Tue Jul 17, 2007 6:31 am    Post subject: Europa Tailplane - Mod 73 Reply with quote

It must a sign that the Europa is dearer to our hearts than we care to admit that any talk of changing an accepted design evokes such emotional and polarised reaction. (.....and I would rather experience this than an apathetic silence!)

As I see it there are two distinct issues:
1) Identifying and remedying the specific cause(s) of the G-HOFC incident.
2) Addressing the three design/assembly weaknesses in the Europa tail (yes 3 ....we have only discussed two so far, I'll save the third for later) that will guarantee a trustworthy and re-saleable aircraft.

None of us knows for certain the cause of the accident, but we have identified definite design weaknesses during the search, TP5/TP6/pip-pin retention and secure locking of TP9/TP12.

It is not unreasonable or in any way "knee jerk" engineering for members the group to consider the problems and proffer ideas for solutions. This is healthy discussion and some pretty good ideas have emerged. In any other situation, this would be called "brainstorming" and would be considered good. It is the nature of the beast that you will rarely get everyone to agree.

The fact that the aircraft has flown for thousands of hours without incident is in no way an indication that there is no problem, (talk to anybody at Moreton-Thiakol about Space Shuttle propulsion systems) all it takes is the right (wrong) conditions.
The nature of failures so far is directly related to the pattern/frequency of aircraft use. High-time aircraft or those used on rough strips run an increased risk of something in the tail failing.

Ultimately, the regulating authorities will mandate changes considered "mission critical", and every individual has the freedom to invent his own solution and submit it to his regulator for approval.

Nigel

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