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Longer pip pins

 
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rholder(at)avnet.co.uk
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PostPosted: Wed Jul 18, 2007 3:35 am    Post subject: Longer pip pins Reply with quote

I need to buy longer pip pins for my elevators as a result
of Mod 73.

I have found a source and can have them back here in one
week if I buy the 2 inch long ones (1/4 inch longer than
standard). They will be about £20 or so.

Is there anyone who wants some ordered at the same time ?
I am happy to co-ordinate and re-distribute as required.
However I will be placing the order tomorrow (Thurs) at
noon so I need a quick response. Call me for further details.

In addition (unashamed plug) I will have four standard
1.75 inch pip pins available, (lightly used !) for which I
would accept offers !

Richard
------------------------------------------------------------------------------------
Richard F.W. Holder 01279 842804 (POTS)
Bell House, Bell Lane, 01279 842804 (fax)
Widford, Ware, Herts, 07860 367423 (mobile)
SG12 8SH email : richard.holder(at)avnet.co.uk
------------------------------------------------------------------------------------
Europa Classic Tri-gear : G-OWWW, High Cross
PA-28-181 : Piper Archer : G-JANA, EGSG (Stapleford)
------------------------------------------------------------------------------------


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nwcmc(at)tiscali.co.uk
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PostPosted: Wed Jul 18, 2007 8:46 am    Post subject: Longer pip pins Reply with quote

Hi Richard

I am about to do the layups for Mod 73 tomorrow so will only find out
whether I will need the longer pins when I drill them out on Friday
morning. If you cannot wait until then to place the order put me down
for a pair just in case I need them. If you can wait I could email you
the results of my findings on Friday morning. If I do need them I could
pay you on Saturday (assuming the fly-in goes ahead then). The forecast
looks a bit marginal for Saturday at the moment. I am keen to run the
event on Saturday for several reasons but if it is marginal and Sunday
is better I might have to postpone. If this happens I will be
particularly sorry for you as I know that this is the first year that
you had a chance to come. The medium term forecast has been a bit
unreliable recently so let's hope it firms up for Saturday in the next
48hrs.

Regards

Nigel

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danny shepherd



Joined: 27 Jan 2006
Posts: 117
Location: north Wales, United Kingdom

PostPosted: Wed Jul 18, 2007 9:12 am    Post subject: Longer pip pins Reply with quote

Hi Richard,
Could you put me down for a pair, I will be finishing
off Mod 73 tonight, and almost certain I will need longer pins.
Cheers Danny. G-c.e.r.i

Home 01745 583728
Work 01745 336583
Mob 07767 088833

Richard Holder wrote:
Quote:


I need to buy longer pip pins for my elevators as a result
of Mod 73.

I have found a source and can have them back here in one
week if I buy the 2 inch long ones (1/4 inch longer than
standard). They will be about £20 or so.

Is there anyone who wants some ordered at the same time ?
I am happy to co-ordinate and re-distribute as required.
However I will be placing the order tomorrow (Thurs) at
noon so I need a quick response. Call me for further details.

In addition (unashamed plug) I will have four standard
1.75 inch pip pins available, (lightly used !) for which I
would accept offers !

Richard
------------------------------------------------------------------------------------

Richard F.W. Holder 01279 842804 (POTS)
Bell House, Bell Lane, 01279 842804 (fax)
Widford, Ware, Herts, 07860 367423 (mobile)
SG12 8SH email : richard.holder(at)avnet.co.uk
------------------------------------------------------------------------------------

Europa Classic Tri-gear : G-OWWW, High Cross
PA-28-181 : Piper Archer : G-JANA, EGSG (Stapleford)
------------------------------------------------------------------------------------


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rholder(at)avnet.co.uk
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PostPosted: Wed Jul 18, 2007 9:55 am    Post subject: Longer pip pins Reply with quote

I have had a number of replies and will be going ahead at
noon tomorrow.

Just to re-iterate - the pip pins will be £20 each, not
£20 the pair !

No takers yet for some or all of the 1.75 inch ones. Come
on guys who don't need longer ones, don't you need a spare
or two Smile ?

Richard
------------------------------------------------------------------------------------
Richard F.W. Holder 01279 842804 (POTS)
Bell House, Bell Lane, 01279 842804 (fax)
Widford, Ware, Herts, 07860 367423 (mobile)
SG12 8SH email : richard.holder(at)avnet.co.uk
------------------------------------------------------------------------------------
Europa Classic Tri-gear : G-OWWW, High Cross
PA-28-181 : Piper Archer : G-JANA, EGSG (Stapleford)
------------------------------------------------------------------------------------


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carl(at)flyers.freeserve.
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PostPosted: Wed Jul 18, 2007 1:53 pm    Post subject: Longer Pip Pins Reply with quote

Im no expert on pip pins but heres a racing supplier that has a whole range of sizes.

http://www.merlinmotorsport.co.uk/FASTENERS-&-CATCHES-Pip-Pins/c51_243/index.html?osCsid=5de07d19bb840c10f3721bc43f13a9b8

Is there any reason why these wouldnt be suitable?

1/4" x 2" ARE COMING IN AT £23 EACH. Not sure if that includes VAT.

[quote][b]


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ptag.dev(at)tiscali.co.uk
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PostPosted: Wed Jul 18, 2007 3:43 pm    Post subject: Longer pip pins Reply with quote

Hi! Richard.
Where are you measuring ....under the head to the balls ? Mine are 2"
overall but one and three quarters head to balls.
I will know hopefully by Thursday PM. I just need to drill through in
the morning I'll revert soonest.
Bob H G-PTAG
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carl(at)flyers.freeserve.
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PostPosted: Thu Jul 19, 2007 11:32 am    Post subject: Longer Pip Pins Reply with quote

One thing that has been puzzling me over the last couple of days is why Mod
73 should require longer pip pins than those originally supplied - 1.75"

My aircraft hasnt undergone the mod as yet and at present there is between
2-3mm play when you tug on the pip pins. My understanding is that mod 73
requires two plies of bid over the top of the TP6 sleeve and this should add
no more than 1.5mm to the overall diameter so my pins should still fit.

I dont have the original build instructions to hand but the drawing in FSB
006 shows the pip pin touching the top of TP6 (no layer of bid or flox
underneath). Mine certainly has a hole drilled through the bid/ flox base
such that there is no gap between the pip pin shoulder and the upper surface
of TP6. I used a woodworkers drill bit, not a twist drill to make the hole.

The need for longer pins would suggest that some top pip pin recesses have
an excessive amount of flox (or even foam !!!) at their base which is taking
up unnecessary length.

It might be worth asking the Europa if it is acceptable to drill a hole
through the top recess so that the shoulder of the pin sits flush with TP6
( the drawing certainly suggests this is how it should be). I would have
thought it perfectly acceptable, especially after Mod 73 has been done. This
would eliminate the need to buy longer pins.

No doubt someone will come up with a good reason why this is a bad idea -
but nothing ventured etc.

Carl Pattinson
G-LABS

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steven.pitt2(at)ntlworld.
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PostPosted: Thu Jul 19, 2007 12:16 pm    Post subject: Longer Pip Pins Reply with quote

Carl
To answer your questions; I have completed Mod 73 and ordered new 2" pins -
my reason is that I had non standard pip pin holes where the sides were not
structural. I have therefore redone the holes but left the base of the
original hole in place (2 circles of bid floxed to TP6.) My new pip pin
recess then had 2 more plys of bid formed into cones and added to the top of
TP6. Accordingly with the 4 plys of bid on the underneath, and 4 plys on the
top I have added 0.1" of fibreglass )plus any build up of flox) to the
outside diameter measurement of the TP6 tube. All this adds upto the pip
pins being fractionally too short (probably about 0.05" to 0.15".
In answer to your second point about grinding away the base of the TP6 pip
pin hole, I spoke to Andy regarding this and he confirmed that it would be
in order but as long as the plys in the under pip pin hole were not touched.
I have taken the view that I would prefer extra belt and braces for my
installation and have ordered the new pins accordingly. I had not
appreciated that the pip pins did not have to contact either top or bottom
surfaces as long as they do not migrate out of the holes.
So you can see that you may very well be OK with your installation and it is
the rest of us who have added extra layers for no good reason.
I hope this concurs with other Europa owners views.
Regards
Steve Pitt
G-SMDH


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riddon(at)sent.com
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PostPosted: Thu Jul 19, 2007 12:28 pm    Post subject: Longer Pip Pins Reply with quote

Actually Carl, there are four layers of bid at the point where the pip
pin exits, two small 1" square reinforcing patches then the two large
pieces. Also mine had two layers of bid in the top recess and I don't
want to disturb these as I think they provide extra retention for the
pins in case the TP6 disbonds. My pins are not quite long enough now.

Richard Iddon G-RIXS

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carl(at)flyers.freeserve.
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PostPosted: Thu Jul 19, 2007 1:34 pm    Post subject: Longer Pip Pins Reply with quote

Richard

That explains things and I can see why you wouldnt want to remove any layers
of bid fron the upper recess. The standard design dosent seem to have much
contact area at the base

Is there any reason why one couldnt cut away a small amount of the bottom
bid layups using the tip of a twist drill - just enough to allow the pip to
open. I cant see this compromising the strength of the bottom layups.

My pip pin holes are non standard being circular 4cm in diameter and
consequently the base has a much greater area in contact with TP6. This has
turned out to be an unintentional advantage over the standard design - and
comply with the minimum dimensions in PFA FSB 006.

Carl
G-LABS
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carl(at)flyers.freeserve.
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PostPosted: Thu Jul 19, 2007 1:55 pm    Post subject: Longer Pip Pins Reply with quote

Forget what I just said - I just read the Mod 73 instructions again and it
says you cant - not sure why though.
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hurstkr(at)redzone.com.au
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PostPosted: Fri Jul 20, 2007 2:24 am    Post subject: Longer Pip Pins Reply with quote

Carl Pattinson wrote :-

Quote:
Is there any reason why one couldnt cut away a small amount of the bottom
bid layups using the tip of a twist drill - just enough to allow the pip
to open. I cant see this compromising the strength of the bottom layups.

Hello Carl,

I am sure someone else asked this very question a few days ago and AFAIK it
wasn't taken up by anybody. At the time, I couldn't see any reason myself
and was hoping someone would oblige. At this moment however, my mind must
be a bit clearer because I think I can now see quite a good reason.

I am not all that knowledgeable on Mod 73 but I know it requires the lay-up
of Bid onto the TP6 bush and the nearby rib. If the hole that is drilled
through the new lay-up is a neat fit around the Pip Pin shaft, any loads
taken by the TP6 bush will be shared by

1 the bond between the lay-ups and the TP 6 bush
2 The new joggle the lay-up forms over the end of the TP 6 bush and
3 by the lay-up through to the rib courtesy of the firm fit of the Pip Pin
in the new hole just drilled.

Should the hole be enlarged even slightly, (eg to allow expansion of the Pip
Pin balls), Item 3 above would be negated.

It seems to me that Mod 73 attempts to provide a two belts and braces
solution as opposed to just a belt and braces one.

I always think it is a pity with instructions when they say "don't do
something" without explaining the reason therefore. To less experienced
persons, the reason can sometimes not be very obvious so if it is explained,
not only is general knowledge gained but one will naturally have more
respect for the prohibition and be less likely to ignore it.

Hope this makes sense.

Regards
Kingsley in Oz.


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rholder(at)avnet.co.uk
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PostPosted: Sat Jul 21, 2007 12:22 am    Post subject: Longer pip pins Reply with quote

As a result of what at best can be described as a
"misunderstanding" I now have (or will have on Thursday) a
surplus of 2" pip pins Sad

Is there anyone who would like to buy two ?

As it is an unusual size I am planning to carry a spare on
board, is there anyone who would like an extra one for
that purpose ?

£20 each.

Richard
------------------------------------------------------------------------------------
Richard F.W. Holder 01279 842804 (POTS)
Bell House, Bell Lane, 01279 842804 (fax)
Widford, Ware, Herts, 07860 367423 (mobile)
SG12 8SH email : richard.holder(at)avnet.co.uk
------------------------------------------------------------------------------------
Europa Classic Tri-gear : G-OWWW, High Cross
PA-28-181 : Piper Archer : G-JANA, EGSG (Stapleford)
------------------------------------------------------------------------------------


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jimnaylor.44(at)virgin.ne
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PostPosted: Sat Jul 21, 2007 12:45 am    Post subject: Longer pip pins Reply with quote

Hi Richard,

I will take the two if they are still available, not sure if I will need
them yet, but they will come in for spares!
Let me know the arrangements and I will send you my address and payment.
Regards

Jim Naylor

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