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582 engine adjustments
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Jeffrey Dill



Joined: 23 Jul 2007
Posts: 52
Location: Pleasant view, TN

PostPosted: Tue Aug 28, 2007 10:31 am    Post subject: Re: 582 engine adjustments Reply with quote

Mark, again you said a mouthful, am trying to decipher. I was contemplating moving my jet needle to a leaner position. I gather that you don't think I should set my jet needle leaner, be it up or down. You must be saying to concentrate on the air screw, AKA idle jet. The "main jet", is essientially the seat that the needle interfaces with, right? The "needle jet" would be the combination of needle and jet, and the "jet needle", is the needle part of the needle jet, right?

You said: "Going to a larger needle jet enriches the mixture across the entire mid-range. Raising the needle mostly enriches it at the lower end. The main jet sets the full-throttle mixture and affects the high-end of the
mid-range."

Right back at you: I was contemplating lowering the needle, which by reverse logic, would keep the same mixture at full throttle and leave unaffected the "high end of the mid range". Thus, I would be only leaning out the low end of the mid range, which is where I am getting the 4 cycling, I think.

I got lucky and caught the leading edge of the 80's hiring spree right after the USAF. Besides heavy metal, I have been busy recently with Civil Air Patrol. Low and slow will be just what the doctor ordered if I can work out the bugs. Is that Asheville, NC?


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PostPosted: Tue Aug 28, 2007 11:00 am    Post subject: 582 engine adjustments Reply with quote

I do tend to ramble on....

About the parts on the carb that affect the mixture; there are:

* The idle jet.
* The jet needle.
* The needle jet (You have to unscrew the mixer to get to this one) -
the needle goes in and out of it.
* The main jet (at the bottom of the mixer) - the screen is around it at
the bottom of the bowl. Small and fairly cheap for a Bing part.
* The screen - never run without: it breaks up the bubbles and the
mixture won't be right without it.
* The air bypass idle mixture screw.
* The idle stop screw.
* The float arm (adjust the tab for correct float level - that affects
the mixture)

You might want to call up Bing and order the manual for the carbs. I
think it is still less than $20 and is well worth it for the amount of
head-banging it eliminates.

You are right, lowering the needle will lean the lower part of the
midrange. I still wouldn't drop that needle without trying a leaner
idle jet 1st. The reason is the midrange does tend to run warm. Mine
does anyway.

Yep, Asheville NC. I live just east of Atlanta and that's a fun
x-country except for the last couple of minutes under the class C
airspace. Weather and hills make it interesting to get back out
sometimes.

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Jeffrey Dill



Joined: 23 Jul 2007
Posts: 52
Location: Pleasant view, TN

PostPosted: Tue Aug 28, 2007 12:14 pm    Post subject: Re: 582 engine adjustments Reply with quote

Yes, my education on this needs to continue, and I am sure the Bing manual would be quite enlightening. Meanwhile from your list, you cite an "idle jet" and the "air bypass idle mixture screw". You could have convinced me they were the same thing. I think I get it nonetheless, it is the air bypass mixture screw that I should try changing, from the standard #55 to a 50 or 45.

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PostPosted: Tue Aug 28, 2007 1:03 pm    Post subject: 582 engine adjustments Reply with quote

A comment about Bing carburetors. If egts' stay near the same when throttle is reduced then as I have come to understand the needle and the main jet are "balanced". Whether the carb is running rich, lean or just right needs to be diagnosed by means other than the egt meter. The meters are okay for relative readings but not so good for absolute degrees.

Diagnosis of mixture can be from the color of the plugs if taxiing back to the ramp does not contaminate them. I have found the starting enrichening circuit (choke) to be helpful. While in cruise mode pull the choke on gradually. If the rpms increase then mixture is too lean. If rpms drop then mixture is too rich. If you see no change then mixture is good.

Others may have developed different approaches.

John Kerr
[quote]-------------- Original message --------------
From: "Napier, Mark" <Mark.Napier(at)sciatl.com>

[quote] --> Kitfox-List message posted by: "Napier, Mark"

I do tend to ramble on....

About the parts on the carb that affect the mixture; there are:

* The idle jet.
* The jet needle.
* The needle jet (You have to unscrew the mixer to get to this one) -
the needle goes in and out of it.
* The main jet (at the bottom of the mixer) - the screen is around it at
the bottom of the bowl. Small and fairly cheap for a Bing part.
* The screen - never run without: it breaks up the bubbles and the
mixture won't be right without it.
* The air bypass idle mixture screw.
* The idle stop screw.
* The float arm (adjust the tab for c orrect float level - that affects
the mixture)

You might want to call up Bing and order the manual for the carbs. I
think it is still less than $20 and is well worth it for the amount of
head-banging it eliminates.

You are right, lowering the needle will lean the lower part of the
midrange. I still wouldn't drop that needle without trying a leaner
idle jet 1st. The reason is the midrange does tend to run warm. Mine
does anyway.

Yep, Asheville NC. I live just east of Atlanta and that's a fun
x-country except for the last couple of minutes under the class C
airspace. Weather and hills make it interesting to get back out
sometimes.





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akflyer



Joined: 07 May 2007
Posts: 574
Location: Soldotna AK

PostPosted: Tue Aug 28, 2007 2:44 pm    Post subject: Re: 582 engine adjustments Reply with quote

http://www.ultralightnews.ca/bing/

If you scroll down, it has alot of links.. it will answer all you questions, give you pics and diagrams and articles. Should have everything you need.


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PostPosted: Tue Aug 28, 2007 7:37 pm    Post subject: 582 engine adjustments Reply with quote

Jeffrey, You should take a look at the back sextion of the CPS catalog
entitiled Proper care and feeding of the Rotax motor. Part 10 is Tuning the
Bing carberator. It has pictures of all the parts and how they work. I
believe you can read them on line also. Their website is
www.800-airwolf.com. Reading this will help you quite a bit. Also, the
plugs tell the story, but what should you look for in the plugs? Shorty had
a picture of his plugs that were just right posted at one point. A picture
is better than many words trying to describe colors ect. Maybe he will
chime in, but I think he had it posted on the lazair site where they used to
post vidieos. Hope this helps, Jim Chuk Avid MK IV Jabiru 2200 (finally)
Quote:
From: "Jeffrey Dill" <1dillfamily(at)comcast.net>
Reply-To: kitfox-list(at)matronics.com
To: kitfox-list(at)matronics.com
Subject: Re: 582 engine adjustments
Date: Tue, 28 Aug 2007 13:14:18 -0700



Yes, my education on this needs to continue, and I am sure the Bing manual
would be quite enlightening. Meanwhile from your list, you cite an "idle
jet" and the "air bypass idle mixture screw". You could have convinced me
they were the same thing. I think I get it nonetheless, it is the air
bypass mixture screw that I should try changing, from the standard #55 to a
50 or 45.

--------
Jeff Dill
Model 2, 767JD


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Jeffrey Dill



Joined: 23 Jul 2007
Posts: 52
Location: Pleasant view, TN

PostPosted: Wed Aug 29, 2007 2:03 am    Post subject: Re: 582 engine adjustments Reply with quote

Am looking at CPS now. Their price for the idler jet is considerably better. 19.95.

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Jeffrey Dill



Joined: 23 Jul 2007
Posts: 52
Location: Pleasant view, TN

PostPosted: Wed Aug 29, 2007 3:50 am    Post subject: Re: 582 engine adjustments Reply with quote

Ok, I feel stupid again. I figured that before I ordered different idler jets, I had better check to make sure South Mississippi hooked me up with stock jets. I tried removing what I thought was the idler jet and found a needle valve. It turns out that I have been adjusting the "air screw" when I thought it was the idler jet. Now I am looking for the idler jet, which is not jumping out at me on the various schematics. Example:
http://www.ultralightnews.ca/bing/bingservice.html

The picture of the idler jet looks distinctly different from the air screw, so it cannot be a case of two names for one thing.


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akflyer



Joined: 07 May 2007
Posts: 574
Location: Soldotna AK

PostPosted: Wed Aug 29, 2007 7:19 am    Post subject: Re: 582 engine adjustments Reply with quote

to get to the idle jet, or any jet for that matter, you have to pull the float bowl. The idle jet is #14 on the diagram, and the mixture screw you have been turning is #28. this is the diagram at the bottom of the page on the link you just posted.

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Leonard Perry aka SNAKE
Soldotna AK
Avid "C" / Mk IV
582 (147 hrs and counting on the rebuild)
IVO IFA
Full Lotus 1450
#1 snake oil salesman since 1-22-2009

I would rather die trying to live, than to live trying not to die....
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Jeffrey Dill



Joined: 23 Jul 2007
Posts: 52
Location: Pleasant view, TN

PostPosted: Wed Aug 29, 2007 10:31 am    Post subject: Re: 582 engine adjustments Reply with quote

Ok, I get it. Right now I have reached equilibrium again. I am resolved that I need a leaner idle jet. My only consternation is about which one to get, #45 or 50? I might sleep on it.

I flew today. Connecticut has this thing about letting people pull airplanes on trailers on a state airport. Until I fought it with the help of AOPA, they wouldn't let you do it unless you paid for a tie down. Now, they need proof of insurance and registration to protect themselves in case I hit something. If I only paid for a tie-down, they wouldn't care if I was insured.

Anyway, I got through and had fun. Tried to see how short of a takeoff I could accomplish. I lined up at the edge of a runway stripe and tried to get off before the beginning of the next stripe, which I did, but kind of sideways to the left, just on the brink of flight, my left tire was the last to leave the ground.

Then I decided to test this thing about dimished aileron with full flaps. My handle does not have a stop on it, so on downwind I pulled the handle all the way up. Diminished my butt!, The stick came to attention and would not move left or right! I knew that wouldn't do, so I decided to select a compromise postion that combined the most flap with the minimum aileron I thought I might need. The winds were light. So, I came down final fine, did my roundout and set up for the touchdown. I must have done one of those drop-in touchdowns that lowers your tail and sends you right back up again, it all happened fast. All I know is that my left wing was up and I wanted it down, then the airplane said, no-sir, you denied me that aileron, remember? Power, lots of it. Pucker power! I had a blast.


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Jim Shumaker



Joined: 09 Jan 2006
Posts: 106

PostPosted: Wed Aug 29, 2007 11:31 am    Post subject: 582 engine adjustments Reply with quote

Jeff

Generally a stop is set to prevent flap deployment beyond the point that the stick is restricted in roll. While on the ground, pull the stick to the left limit and then slowly pull the flaps on. When you feel the stick try to straighten up stop there. You have already gone just a touch too far. Then pull the stick to the stops in the right. Pull on the flaps again until the stick starts to move and that is again the limit. I just used an adel clamp on the center tubing to indicate this limit position.

Jim Shumaker
---


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Jeffrey Dill



Joined: 23 Jul 2007
Posts: 52
Location: Pleasant view, TN

PostPosted: Wed Aug 29, 2007 12:06 pm    Post subject: Re: 582 engine adjustments Reply with quote

Thanks. I knew there was guidance suggesting a stop, but never heard such a detailed method of determining where it should go. I have other flap questions, but will start another thread later on due to time constraints.

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malpass



Joined: 27 Aug 2007
Posts: 39
Location: Marietta, Georgia

PostPosted: Wed Aug 29, 2007 2:29 pm    Post subject: 582 engine adjustments Reply with quote

FOR WHAT IT IS WORTH I PUT A NUMBER 40 IN MY 582 GREYHEAD, AND IT MADE ALL
KINDS OF IMPROVEMENT ON THE IDLE. AT ABOUT 1900, VERY SMOOTH, AND BEFORE
THAT IT WOULDNT GO MUCH LESS THAT 2400.

I AM IN GEORGIA AND BY LEANING ON HOT DAYS, IT REALLY HELPS.

BILL
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PostPosted: Wed Aug 29, 2007 3:58 pm    Post subject: 582 engine adjustments Reply with quote

good day guys.My Kitfox 582 gray head ..runs ruff,and shakes real
bad.any RPM under 2000.do I too need to replace my jets to 40s.???any
thing above that it runs fine..I have a kitfox 2,with only 160hr
TT.built in 1992.N554KF.U think that I too to replace jets??thanks Steve
Shinabery

Bill Malpass wrote:
[quote]
<malpass-architect(at)comcast.net>

FOR WHAT IT IS WORTH I PUT A NUMBER 40 IN MY 582 GREYHEAD, AND IT MADE
ALL KINDS OF IMPROVEMENT ON THE IDLE. AT ABOUT 1900, VERY SMOOTH, AND
BEFORE THAT IT WOULDNT GO MUCH LESS THAT 2400.

I AM IN GEORGIA AND BY LEANING ON HOT DAYS, IT REALLY HELPS.

BILL
---


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PostPosted: Wed Aug 29, 2007 7:14 pm    Post subject: 582 engine adjustments Reply with quote

Hi Steve.

I think shaking is normal for the 582 at low idle rpms. Mine used to do that too early on. Now I can't seem get the idle speed below 2500. It runs smoothly there but it's a bit too fast for the centrifugal clutch to disengage. I'm going to try going from 45 to 40 with the idle jets before I go filing the carb slides.

Steve Shinabery <shinco(at)bright.net> wrote:
[quote]--> Kitfox-List message posted by: Steve Shinabery

good day guys.My Kitfox 582 gray head ..runs ruff,and shakes real
bad.any RPM under 2000.do I too need to replace my jets to 40s.???any
thing above that it runs fine..I have a kitfox 2,with only 160hr
TT.built in 1992.N554KF.U think that I too to replace jets??thanks Steve
Shinabery

Bill Malpass wrote:
[quote] --> Kitfox-List message posted by: "Bill Malpass"


FOR WHAT IT IS WORTH I PUT A NUMBER 40 IN MY 582 GREYHEAD, AND IT MADE
ALL KINDS OF IMPROVEMENT ON THE IDLE. AT ABOUT 1900, VERY SMOOTH, AND
BEFORE THAT IT WOULDNT GO MUCH LESS THAT 2400.

I AM IN GEORGIA AND BY LEANING ON HOT DAYS, IT REALLY HELPS.

BILL
---


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PostPosted: Thu Aug 30, 2007 1:08 am    Post subject: 582 engine adjustments Reply with quote

Thanks for helping me..I too will go to the 40 jets.may be it will run
better at low RPM there.engine runs good at any thing above 2000RPM.I
would like to get teh RPM down just a little bit more if I can.it would
be nice.I thought that may be it could even be the propeller
adj.needed.could this be? Thanks Steve Shinabery,N554KF KF2 582 gray head.

Marco Menezes wrote:
[quote] Hi Steve.

I think shaking is normal for the 582 at low idle rpms. Mine used to
do that too early on. Now I can't seem get the idle speed below 2500.
It runs smoothly there but it's a bit too fast for the centrifugal
clutch to disengage. I'm going to try going from 45 to 40 with the
idle jets before I go filing the carb slides.

*/Steve Shinabery <shinco(at)bright.net>/* wrote:



good day guys.My Kitfox 582 gray head ..runs ruff,and shakes real
bad.any RPM under 2000.do I too need to replace my jets to 40s.???any
thing above that it runs fine..I have a kitfox 2,with only 160hr
TT.built in 1992.N554KF.U think that I too to replace jets??thanks
Steve
Shinabery

Bill Malpass wrote:
>
>
>
> FOR WHAT IT IS WORTH I PUT A NUMBER 40 IN MY 582 GREYHEAD, AND
IT MADE
> ALL KINDS OF IMPROVEMENT ON THE IDLE. AT ABOUT 1900, VERY
SMOOTH, AND
> BEFORE THAT IT WOULDNT GO MUCH LESS THAT 2400.
>
> I AM IN GEORGIA AND BY LEANING ON HOT DAYS, IT REALLY HELPS.
>
> BILL
>
>
> ---


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PostPosted: Thu Aug 30, 2007 6:31 am    Post subject: 582 engine adjustments Reply with quote

As I understand it, a coarser pitch on your prop will reduce your rpms at higher power settings, increase cruise speed and also raise your EGT's. I don't think it will do much to reduce rpms at idle.

Steve Shinabery <shinco(at)bright.net> wrote: [quote]--> Kitfox-List message posted by: Steve Shinabery

Thanks for helping me..I too will go to the 40 jets.may be it will run
better at low RPM there.engine runs good at any thing above 2000RPM.I
would like to get teh RPM down just a little bit more if I can.it would
be nice.I thought that may be it could even be the propeller
adj.needed.could this be? Thanks Steve Shinabery,N554KF KF2 582 gray head.

Marco Menezes wrote:
[quote] Hi Steve.

I think shaking is normal for the 582 at low idle rpms. Mine used to
do that too early on. Now I can't seem get the idle speed below 2500.
It runs smoothly there but it's a bit too fast for the centrifugal
clutch to disengage. I'm going to try going from 45 to 40 with the
idle jets before I go filing the carb slides.

*/Steve Shinabery /* wrote:

--> Kitfox-List message posted by: Steve Shinabery

good day guys.My Kitfox 582 gray head ..runs ruff,and shakes real
bad.any RPM under 2000.do I too need to replace my jets to 40s.???any
thing above that it runs fine..I have a kitfox 2,with only 160hr
TT.built in 1992.N554KF.U think that I too to replace jets??thanks
Steve
Shinabery

Bill Malpass wrote:
> --> Kitfox-List message posted by: "Bill Malpass"
>
>
> FOR WHAT IT IS WORTH I PUT A NUMBER 40 IN MY 582 GREYHEAD, AND
IT MADE
> ALL KINDS OF IMPROVEMENT ON THE IDLE. AT ABOUT 1900, VERY
SMOOTH, AND
> BEFORE THAT IT WOULDNT GO MUCH LESS THAT 2400.
>
> I AM IN GEORGIA AND BY LEANING ON HOT DAYS, IT REALLY HELPS.
>
> BILL
>
>
> ---


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PostPosted: Thu Aug 30, 2007 11:15 am    Post subject: 582 engine adjustments Reply with quote

Partly true Marco. A coarser pitch on the prop will "reduce" EGTs at cruise.
Good seeing you at East Tawas.
Deke

[quote] ---


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Thu Aug 30, 2007 11:42 am    Post subject: 582 engine adjustments Reply with quote

"Two out of three ain't bad" .... Increasing pitch lowers EGT. All other things remaining consistent.

Noel
[quote]
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PostPosted: Thu Aug 30, 2007 1:30 pm    Post subject: 582 engine adjustments Reply with quote

Thanks. I'm here to learn. (66%, a "C-" passing, but barely)

My best also to Lowell and wife. Tho we've not had the pleasure of meeting face to face, I've learned alot from him in this forum.

do not archive

fox5flyer <fox5flyer(at)idealwifi.net> wrote:
[quote] Partly true Marco. A coarser pitch on the prop will "reduce" EGTs at cruise.
Good seeing you at East Tawas.
Deke

[quote] ---


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