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wing top skins

 
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jeffrey_davidson(at)earth
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PostPosted: Sat Sep 08, 2007 7:36 am    Post subject: wing top skins Reply with quote

John,
I have used the principle of not riveting anything until I have to
after having to open up the top skins on the center HD wing section after
they were fully riveted. I appreciate that I learned a new skill to remove
rivets without causing damage, but it did not help me move along on the
project. I am currently mounting my HD wings with the nose skin only
clecoed on the top side. I have Leading Edge tanks that will need attention
after the wings are on. The rear Z is also clecoed where the aileron
attaches. With enough clecos my opinion is that the top skin can be held in
place just fine for your purpose. The assumption here is that the bottom
skin is riveted. Others may worry that there may be some movement, but that
probably is not critical until you make the final adjustments to the wing
attachments.
Jeff Davidson

i hope to move my machine to a hanger soon for final
assembly. i was wondering if it would be a
disadvantage to leave the top skins clecoed on until
all adjustments were complete and the wiring, fuel
lines, control rigging and everything else is complete
and ready to close up. the only worry i have is
hanging the wings on and not having enough strength
due to the fact that the top skin is not riveted in
place, or that there will be extra sag due to the same
reason. it seems that the final assembly would be
much easier with access to the interior wing.
still am waiting to see if any changes are recommended
to beef up the wing before i close them up
regards


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ter_turn(at)yahoo.com
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PostPosted: Sat Sep 08, 2007 1:59 pm    Post subject: wing top skins Reply with quote

John, you could consider throwing just a few rivets into the top skin which will
stabilize it. You can use hardware store rivets for cost and ease of removal.
Save your clecos for the fuse.

Terry Turnquist

john butterfield <jdbutterfield(at)yahoo.com> wrote:[quote] --> Zenith-List message posted by: john butterfield

hi list:

i hope to move my machine to a hanger soon for final
assembly. i was wondering if it would be a
disadvantage to leave the top skins clecoed on until
all adjustments were complete and the wiring, fuel
lines, control rigging and everything else is complete
and ready to close up. the only worry i have is
hanging the wings on and not having enough strength
due to the fact that the top skin is not riveted in
place, or that there will be extra sag Sick sense of humor? Visit Yahoo! TV's [quote][b]


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dave.thompson(at)verizon.
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PostPosted: Sun Sep 09, 2007 10:32 am    Post subject: wing top skins Reply with quote

Quote:
Terry Turnquist said: John, you could consider throwing just a few rivets into the top skin which will stabilize it. You can use hardware store rivets for cost and ease of removal. Save your clecos for the fuse.

To me, that sounds like a great idea even though I’m not building. An added thought, if you use hardware store POP-Rivets, paint them red or something to be able to quickly identify them. That way you have less of a chance missing one that will need to be replaced before flight. Simply take a cardboard box, punch a bunch of holes in it and stick the rivets in the holes. Then just use a rattle can to spray paint them. A quality paint job is not the goal, just quick identification of the “wrong” rivets. Harbor Freight Tools have 1/8” X 1/4” pop rivets in a box of 500 for $2.99.

Just my two cents worth…

Dave Thompson
[quote][b]


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Ron Lendon



Joined: 10 Jan 2006
Posts: 685
Location: Clinton Twp., MI

PostPosted: Mon Sep 10, 2007 6:59 am    Post subject: Re: wing top skins Reply with quote

I am planning to rivet my skins on now then building up the other wing. I see no need to not rivet them. I may eat those words also, but that is the risk I take.

All of the wiring and plumbing will be in and tested before closure and I will be able to check the wing one final time fixtured to the table before placing the final rivets. If there is any shape changing required I would rather do that on a known good surface (my build table).

YMMV


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Ron Lendon
WW Corvair with Roy's Garage 5th bearing
CH 601 XLB
N601LT - Flying
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ter_turn(at)yahoo.com
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PostPosted: Mon Sep 10, 2007 7:43 am    Post subject: wing top skins Reply with quote

You might check with a couple of DAR'S in your area..some of them require access to the inside of the wing before signing off an inspection. At least so I've heard. Not there yet!

do not archive

Terry Turnquist

Ron Lendon <rlendon(at)comcast.net> wrote:[quote] --> Zenith-List message posted by: "Ron Lendon"

I am planning to rivet my skins on now then building up the other wing. I see no need to not rivet them. I may eat those words also, but that is the risk I take.

All of the wiring and plumbing will be in and tested before closure and I will be able to check the wing one final time fixtured to the table before placing the final rivets. If there is any shape changing required I would rather do that on a known good surface (my build table).

YMMV

--------
Ron Lendon, [quote][b]


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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Mon Sep 10, 2007 8:12 am    Post subject: wing top skins Reply with quote

If you get a visit by an EAA technical counselor before you close the
wing and document it, you shouldn't have any such trouble. The FAA
recommends that you have a tech counselor look over major assemblies
before closing them. I had three visits, before closing up the tail
feathers, before closing up the first wing and before closing up the
fuselage.

Terry Turnquist wrote:
Terry Turnquist wrote:
Quote:
You might check with a couple of DAR'S in your area..some of them
require access to the inside of the wing before signing off an
inspection. At least so I've heard. Not there yet!



>
> I am planning to rivet my skins on now then building up the other
> wing. I see no need to not rivet them. I may eat those words also,
> but that is the risk I take.
>

--
Bryan Martin
Zenith 601XL N61BM
Ram Subaru, Stratus redrive
Do Not Archive


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_________________
--
Bryan Martin
N61BM, CH 601 XL, Stratus Subaru.
do not archive.
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Ron Lendon



Joined: 10 Jan 2006
Posts: 685
Location: Clinton Twp., MI

PostPosted: Mon Sep 10, 2007 10:23 am    Post subject: Re: wing top skins Reply with quote

Thanks Bryan,

I did forget to mention the Tech Counselor has seen and written documentation about what he has seen. I actually called him last night and asked if he wanted to see it again before final closure, he said "no, button it up".


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Ron Lendon
WW Corvair with Roy's Garage 5th bearing
CH 601 XLB
N601LT - Flying
http://www.mykitlog.com/rlendon
Corvair Engine Prints:
https://sites.google.com/site/corvairenginedata/
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Gig Giacona



Joined: 10 Jan 2006
Posts: 1416
Location: El Dorado Arkansas USA

PostPosted: Mon Sep 10, 2007 12:29 pm    Post subject: Re: wing top skins Reply with quote

Not in the US they don't. Now an EAA tech adviser might want to see. Mine didn't
ter_turn(at)yahoo.com wrote:
You might check with a couple of DAR'S in your area..some of them require access to the inside of the wing before signing off an inspection. At least so I've heard. Not there yet!

do not archive

Terry Turnquist


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See my progress at www.peoamerica.net/N601WR
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