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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Mon Feb 20, 2006 10:32 am    Post subject: Lifters and stuck valves | 
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				I'm surprised no one wrote in to comment on what I found.
 
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  _________________ Gary
 
AuCountry Aviation
 
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		jamey
 
 
  Joined: 10 Jan 2006 Posts: 124
 
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				 Posted: Mon Feb 20, 2006 10:57 am    Post subject: Lifters and stuck valves | 
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				It was my plane so I already had the chat with you.  I also helped you clean
 the lifters for #3 which were binding so you've got no arguments from me:)
 
 Jamey
 
 AA5B N72T (at) KSQL (okay, AUN for cylinders)
 A36 N7218R (at) KSQL
 
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		gilalex(at)earthlink.net Guest
 
 
 
 
 
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				 Posted: Mon Feb 20, 2006 7:02 pm    Post subject: Lifters and stuck valves | 
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				Gary... doesn't   SB388C also call out a cleaning of the lifters at the 
 same time as the infamous "wobble check"??
 
 If so, should be done every 400 hrs (old cylinders...)      ....gil in Tucson
 
 [quote]--
 
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		ardri(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Mon Feb 20, 2006 7:17 pm    Post subject: Lifters and stuck valves | 
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				TeamGrumman(at)aol.com wrote:
  	  | Quote: | 	 		   
 
  I'm surprised no one wrote in to comment on what I found.
 
    
 OK, I'll comment,
 | 	  
 
 If the tappets are varnished and carbon-coated, doesn't that also imply
 a temperature problem? Or are they generally like this when
 disassembled? (Maybe I should leave out the "or", given the temperature
 problems so common to our Lycomings.)
 
 When the old cylinders on the Cheetah failed the wobble check at 400
 hours SOH, the #4 cylinder also had out-of-tolerance DTC on the exhaust
 valve due to a tuliped and eroded valve head. More over-temperature
 damage, I suspect.
 
 - Geoff Hickey -
 Cheetah N26681
 
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		ardri(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Mon Feb 20, 2006 7:17 pm    Post subject: Lifters and stuck valves | 
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				TeamGrumman(at)aol.com wrote:
  	  | Quote: | 	 		   
 
  I'm surprised no one wrote in to comment on what I found.
 
    
 OK, I'll comment,
 | 	  
 
 If the tappets are varnished and carbon-coated, doesn't that also imply
 a temperature problem? Or are they generally like this when
 disassembled? (Maybe I should leave out the "or", given the temperature
 problems so common to our Lycomings.)
 
 When the old cylinders on the Cheetah failed the wobble check at 400
 hours SOH, the #4 cylinder also had out-of-tolerance DTC on the exhaust
 valve due to a tuliped and eroded valve head. More over-temperature
 damage, I suspect.
 
 - Geoff Hickey -
 Cheetah N26681
 
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Mon Feb 20, 2006 8:17 pm    Post subject: Lifters and stuck valves | 
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				It's possible that is was heat.   But, not very likely.   My guess is it 
 wasn't flown enough.   It did sit for a number of years.   However, it has been 
 flown regularly for the last 4 years.   
 
 I'm wondering, Geoff, how many hours since Top?   If your valves had been 
 heated to the point of melting, (going into the plastic range), there is a very 
 good chance the valve clearance was zero (or less).
 
 The valve piece I found in the muffler had been heated to the point that most 
 of the valve seat mating surface had heat stress cracks in them.
 
 I'm still going to be checking my valve tappet clearance every 100 hours or 
 so.   Just in case.
 
 Gary
 PS, I can do that with my own plane.
 
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  _________________ Gary
 
AuCountry Aviation
 
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Mon Feb 20, 2006 8:35 pm    Post subject: Lifters and stuck valves | 
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				In a message dated 2/20/06 7:04:33 PM, gilalex(at)earthlink.net writes:
  	  | Quote: | 	 		   Gary... doesn't=A0=A0 SB388C also call out a cleaning of the lifters at the
  same time as the infamous "wobble check"??
 
  If so, should be done every 400 hrs (old cylinders...)=A0 ....gil=20in
  Tucson
 
 
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 Well, yes, I guess it does.   Hadn't thought of it.
 
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  _________________ Gary
 
AuCountry Aviation
 
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		flyv35b(at)ashcreekwirele Guest
 
 
 
 
 
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				 Posted: Tue Feb 21, 2006 6:00 am    Post subject: Lifters and stuck valves | 
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				Unless SB388C is different from SB388B in this regard (I don't think it is), 
 there is nothing that deals with cleaning or inspecting the hydraulic 
 lifters.
 
 Cliff
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Tue Feb 21, 2006 11:10 am    Post subject: Lifters and stuck valves | 
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				In a message dated 2/21/06 6:01:12 AM, flyv35b(at)ashcreekwireless.com writes:
  	  | Quote: | 	 		   Unless SB388C is different from SB388B in this regard (I don't think it 
  is),
  there is nothing that deals with cleaning or inspecting the hydraulic
  lifters
  
 
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 Part One, Paragraph 4
 
 "4. All Engines: Remove push rods, shroud tubes and hydraulic tappet 
 assemblies. Disassemble tappet and clean as described in the applicable overhaul 
 manual."
 
 The caveat is, the overhaul manual is vague on how to clean. 
 
 ALL of the lifters (tappets) in the engine I mentioned were stuck.   Even 
 after bleeding the oil out of the tappets, I could NOT compress them; not even a 
 few thousanths of an inch.   I have no doubt that the valves were not closing 
 like they should.
 
 I soaked them in carburetor cleaner over night and that still did not loosen 
 them all up.   
 
 I'm still going to be looking closer at the dry tappet clearance in the 
 future.
 
 Gary
 
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  _________________ Gary
 
AuCountry Aviation
 
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		flyv35b(at)ashcreekwirele Guest
 
 
 
 
 
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				 Posted: Tue Feb 21, 2006 3:26 pm    Post subject: Lifters and stuck valves | 
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				You are so right Gary, I overlooked that paragraph!
 
 Why where the lifter stuck?  Varnished up, rusted or what?
 
 Cliff
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		jamey
 
 
  Joined: 10 Jan 2006 Posts: 124
 
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				 Posted: Tue Feb 21, 2006 4:41 pm    Post subject: Lifters and stuck valves | 
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				Gary put me to work cleaning these up for #3 before we moved the plane to
 Auburn so I believe I'm qualified (modulo my imperfect memory) to answer:)
 
 They were varnished and once cleaned of this they seemed to work quite well
 and there was no apparent corrosion or pitting on the two I worked with.
 
 Jamey
 AA5B N72T (the plane with the sticky lifters)
 A36 N7218R
 
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Tue Feb 21, 2006 7:55 pm    Post subject: Lifters and stuck valves | 
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				In a message dated 2/21/06 4:42:14 PM, jamey(at)jamescourtney.net writes:
 
  	  | Quote: | 	 		   You are so right Gary, I overlooked that paragraph!
 
  Why where the lifter stuck?=A0 Varnished up, rusted or what?
 
  Cliff
 
 They appeared to have varnish and carbon, similar to what you'd see on inside
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 of a rocker cover on an old car that had hundreds of thousands of miles on it
 without changing the oil.   Not sludgy.   But, cake and baked on carbon and
 varnish.  
 
 When I bought my plane, it had 1100 hours on it.   80 hours in the last 10
 years.   THe inside of the block had caked on sludge.   It took hours to scrape
 it off.   I poured about 10 gallons of fuel through the engine to was as much
 through as i could.   The oil filter on the first few oil changes was pretty
 full of junk.   So was the oil screen.  
 
 The lifters and tappets didn't look that bad though.  
 
 Gary
 
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  _________________ Gary
 
AuCountry Aviation
 
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		gilalex(at)earthlink.net Guest
 
 
 
 
 
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				 Posted: Tue Feb 21, 2006 8:06 pm    Post subject: Lifters and stuck valves | 
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				 	  | Quote: | 	 		  
 Part One, Paragraph 4
 
 "4. All Engines: Remove push rods, shroud tubes and hydraulic tappet
 assemblies. Disassemble tappet and clean as described in the applicable 
 overhaul
 manual."
 
 The caveat is, the overhaul manual is vague on how to clean.
 
 | 	  
 
 My manual just says "use clean solvent" ... pretty generic...:
 )    gil A
 
 
 
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		FLYaDIVE(at)AOL.COM Guest
 
 
 
 
 
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				 Posted: Tue Feb 21, 2006 8:13 pm    Post subject: Lifters and stuck valves | 
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				In a message dated 2/21/06 10:55:57 PM Eastern Standard Time, 
 TeamGrumman(at)aol.com writes:
 
  	  | Quote: | 	 		   I poured about 10 gallons of fuel through the engine to was as much
   through as i could.   The oil filter on the first few oil changes was 
 pretty
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  	  | Quote: | 	 		    full of junk.   So was the oil screen.  
   
   The lifters and tappets didn't look that bad though.  
   
   Gary
 =========================
 | 	  
 Gary:
 
 Fuel is a very POOR cleaning agent.  And too expensive as well as flammable.  
 Try Mineral Spirits, it works VERY well.  You can prove it to yourself by 
 cleaning an oil screen in gas and another in Mineral Spirits.  The spirits will 
 have the oil totally disperse.  Also, when you let the spirits sit for a while 
 the oil will separate from the spirits and you will have clean spirits to work 
 with again.
 
 I know the engine was not run much, but this makes a good argument for MMO 1 
 hour before an oil change.  MMO also cleans the tappets.
 
 Barry
 "Chop'd Liver"
 
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