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Bending Lexan (polycarbonate)

 
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Fox5flyer
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PostPosted: Sun Oct 28, 2007 11:16 am    Post subject: Bending Lexan (polycarbonate) Reply with quote

Lynn, I'm not sure why he's asking either, but Lexan bends easily in brake.
Depends on what you want to use it for.
Lots of folks use a piece of bent Lexan for a trim tab.
Deke
S5
Northeast MI

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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sun Oct 28, 2007 11:35 am    Post subject: Bending Lexan (polycarbonate) Reply with quote

Hmmmm...ok, I learn something new every day.

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/420+ hrs
do not archive

On Oct 28, 2007, at 4:13 PM, fox5flyer wrote:

[quote]
<fox5flyer(at)idealwifi.net>

Lynn, I'm not sure why he's asking either, but Lexan bends easily
in brake. Depends on what you want to use it for.
Lots of folks use a piece of bent Lexan for a trim tab.
Deke
S5
Northeast MI

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Lynn
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Oct 28, 2007 4:43 pm    Post subject: Bending Lexan (polycarbonate) Reply with quote

I used a piece of mild aluminium (non-aviation grade) for a rudder trim tab.
The soft aluminium allows me to make corrections to the tab on the ground.
That reminds me when I install the 912 I'll have to reverse that tab.

Noel

[quote] --


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dave



Joined: 22 Sep 2006
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PostPosted: Sun Oct 28, 2007 4:44 pm    Post subject: Re: Bending Lexan (polycarbonate) Reply with quote

Deke,
The reason is Lynn asked in the first place or am I confused here ?
I have bent plenty of lexan but still got alum Turtledeck here .
Dave

Lynn, I'm not sure why he's asking either, but Lexan bends easily in brake.
Depends on what you want to use it for.
Lots of folks use a piece of bent Lexan for a trim tab.
Deke
S5
Northeast MI


Quote:
Michel-

The cost from here (USA) would be prohibitively expensive, but LP
Aeroplastics sells, (and maybe John McBean does too), a domed
turtledeck that resists flexing. Alas, you cannot bend the 'deck for
storage, but on the other hand it doesn't leak water in the rain
either. It (the 'deck) will fit into my cabin if I have to take it
off for some reason...trailering, etc...but just barely.

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/420+ hrs
On Oct 28, 2007, at 5:54 AM, Michel Verheughe wrote:
Quote:


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Fox5flyer
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PostPosted: Sun Oct 28, 2007 5:30 pm    Post subject: Bending Lexan (polycarbonate) Reply with quote

No, it's probably me that is confused, or perhaps we all are.
Agreed, Lexan bends nicely in a brake. Someone said something about heating
the Lexan first, but I don't think that works very well.
Deke
S5
NE MI
do not archive

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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Mon Oct 29, 2007 2:50 am    Post subject: Bending Lexan (polycarbonate) Reply with quote

I used an aluminum tab as well, Noel, but I'd still like to make it
cabin adjustable. I'd like to make it an electrical servo-operated,
like my elevator trim, but don't want to have to strip the fabric to
do so. I could use a sheathed cable, but haven't really sorted it all
out yet.

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/420+ hrs

On Oct 28, 2007, at 8:42 PM, Noel Loveys wrote:

Quote:


I used a piece of mild aluminium (non-aviation grade) for a rudder
trim tab.
The soft aluminium allows me to make corrections to the tab on the
ground.
That reminds me when I install the 912 I'll have to reverse that tab.

Noel


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Lynn Matteson



Joined: 10 Jan 2006
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Location: Grass Lake, Michigan

PostPosted: Mon Oct 29, 2007 3:07 am    Post subject: Bending Lexan (polycarbonate) Reply with quote

I think you're confused, Dave. Maybe I started the confusion by
telling Michel that he could get a domed turtledeck that resists
flexing. I should have said that this is just a replacement "window"
to be installed into the aluminum frame that we get from Kitfox. This
does away with the hinge...which doesn't really do much, except leak
water...and stiffens the whole t'deck. I know there are some
aftermarket turtledecks out there that are made entirely from some
kind of plastic, but I haven't seen them in person, nor do I know how
well they work/look.

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/420+ hrs

On Oct 28, 2007, at 8:44 PM, dave wrote:

Quote:


Deke,
The reason is Lynn asked in the first place or am I confused here ?
I have bent plenty of lexan but still got alum Turtledeck here .
Dave

Lynn, I'm not sure why he's asking either, but Lexan bends easily
in brake.
Depends on what you want to use it for.
Lots of folks use a piece of bent Lexan for a trim tab.
Deke
S5
Northeast MI


> Michel-
>
> The cost from here (USA) would be prohibitively expensive, but LP
> Aeroplastics sells, (and maybe John McBean does too), a domed
> turtledeck that resists flexing. Alas, you cannot bend the 'deck for
> storage, but on the other hand it doesn't leak water in the rain
> either. It (the 'deck) will fit into my cabin if I have to take it
> off for some reason...trailering, etc...but just barely.
>
> Lynn Matteson
> Grass Lake, Michigan
> Kitfox IV Speedster w/Jabiru 2200
> flying w/420+ hrs



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dave



Joined: 22 Sep 2006
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PostPosted: Mon Oct 29, 2007 3:18 am    Post subject: Re: Bending Lexan (polycarbonate) Reply with quote

Lynn, I think that is likely the case. I was thinking that you might have meant those one piece plastic Turlte decks. And if so I was suggesting that one could be made from bending some lexan in a brake. And I never mentioned heating although you can heat Lexan to help stress relieve it but you have to be careful. Best think on Lexan after cutting is to smooth out the edges or it is likely that cracks can propagate from en-even edges.
Gotta run --s/b light soon and want to get a flight in 28F here today

Dave

Quote:
Posted: Mon Oct 29, 2007 7:07 am Post subject: Bending Lexan (polycarbonate)

--------------------------------------------------------------------------------

I think you're confused, Dave. Maybe I started the confusion by
telling Michel that he could get a domed turtledeck that resists
flexing. I should have said that this is just a replacement "window"
to be installed into the aluminum frame that we get from Kitfox


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_________________
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