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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Mon Jun 16, 2008 8:03 am Post subject: Temporary strut fairing |
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I have a set of wood wing strut fairing. They weigh eight pounds so I guess they may be about 10 pounds total when installed. I would like to somehow temporarily install them to find out if the benefits outweigh the weight gain. Does anyone have a good idea how to securely attach them for some testing and then be able to easily remove?
My classic 4 has a small engine so every ounce counts.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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Guy Buchanan

Joined: 16 Jul 2006 Posts: 1204 Location: Ramona, CA
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Posted: Mon Jun 16, 2008 9:00 am Post subject: Temporary strut fairing |
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At 09:03 AM 6/16/2008, Tom Jones wrote:
Quote: | Does anyone have a good idea how to securely attach them for some
testing and be then be able to easily remove?
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Sure. Duct tape.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
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_________________ Guy Buchanan
Deceased K-IV 1200
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dave

Joined: 22 Sep 2006 Posts: 1382
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Posted: Mon Jun 16, 2008 4:13 pm Post subject: Re: Temporary strut fairing |
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Tom, I will guess you will see 5 mph gain.
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gary.algate(at)sandvik.co Guest
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Posted: Mon Jun 16, 2008 8:19 pm Post subject: Temporary strut fairing |
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Tom
I put the plastic strut fairings on my last 582 powered Kitfox and I gained 8mph in cruise - no one was more surprised than me!
Gary
Gary Algate
Classic 4 Jab 2200
Office Phone: +61 8 8276 7655
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--> Kitfox-List message posted by: "dave" <dave(at)cfisher.com>
Tom, I will guess you will see 5 mph gain.
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Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Tue Jun 17, 2008 5:24 am Post subject: Re: Temporary strut fairing |
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RE: temporary strut fairing.
Guy, I was thinking duct tape but it seemed so simple that I thought I must be missing something.
Dave and Gary, five to eight mph would be a good gain. Cruise now is 75 mph at 5800 rpm. I'm not really concerned about going fast. Rate of climb is a priority to me. Solo now is 800 ft/min but drops significantly with more load. At max gross (1050 for the classic 4 with 503) on a cool day it climb rate is 400-425. I would't even try it on a hot day here.
I like the looks of the faired struts versus the round and I think the wood fairing will add some strength too.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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gary.algate(at)sandvik.co Guest
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Posted: Tue Jun 17, 2008 3:34 pm Post subject: Temporary strut fairing |
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Tom
I'm not sure that you will see much gain in rate of climb from the strut fairings as they really become more efficient the faster you fly.
that being said I am amazed at the performance you are getting out of that 503 - sounds like you have everything working really well.
Regards
Gary
Classic 4 / Jab2200
Office Phone: +61 8 8276 7655
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"Tom Jones" <nahsikhs(at)elltel.net>
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17/06/2008 11:07 PM
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--> Kitfox-List message posted by: "Tom Jones" <nahsikhs(at)elltel.net>
RE: temporary strut fairing.
Guy, I was thinking duct tape but it seemed so simple that I thought I must be missing something.
Dave and Gary, five to eight mph would be a good gain. Cruise now is 75 mph at 5800 rpm. I'm not really concerned about going fast. Rate of climb is a priority to me. Solo now is 800 ft/min but drops significantly with more load. At max gross (1050 for the classic 4 with 503) on a cool day it climb rate is 400-425. I would't even try it on a hot day here.
I like the looks of the faired struts versus the round and I think the wood fairing will add some strength too.
--------
Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=188283#188283
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Tue Jun 17, 2008 4:13 pm Post subject: Re: Temporary strut fairing |
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Code: | I'm not sure that you will see much gain in rate of climb from the strut fairings as they really become more efficient the faster you fly. |
Gary, thanks for thinking about this. I wasn't actually expecting an increase in climb rate. I just don't want to lose any climb performance due to the extra weight of the fairing.
If I can get the good looks and strength of the fairing, and not lose any climb performance, it will be worth it to me. The increase in cruise speed will be a bonus in my way of thinking. I wasn't very clear on that in my last post.
I know for sure I will lose about 10 pounds of useful load.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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gary.algate(at)sandvik.co Guest
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Posted: Tue Jun 17, 2008 5:23 pm Post subject: Temporary strut fairing |
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Sorry Tom I misunderstood,
I have grown a bit blase about a bit of additional weight but I can understand why you need to keep a close eye on it. I used to have a Challenger with a 503 and that little engine was probably one of the most reliable piece of machinery I ever operated. However Challenger are now offering the 582 upgrade and I have seen the difference on performance and it's pretty amazing.
I also had a Kitfox 4 with 582 and that combination would easily keep up with my current Jabiru 2200.
If there is a chance, you might want to keep your eyes open for a 582 when your next rebuild is up as you would love the performance and the 10lb becomes "non-relevent" Hmm not sure if that's a real word.
Best regards
Gary
Gary Algate
Classic 4 Jab2200
SMC, Exploration
Office Phone: +61 8 8276 7655
This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission.
"Tom Jones" <nahsikhs(at)elltel.net>
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18/06/2008 09:54 AM
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--> Kitfox-List message posted by: "Tom Jones" <nahsikhs(at)elltel.net>
I'm not sure that you will see much gain in rate of climb from the strut fairings as they really become more efficient the faster you fly.
Gary, thanks for thinking about this. I wasn't actually expecting an increase in climb rate. I just don't want to lose any climb performance due to the extra weight of the fairing.
If I can get the good looks and strength of the fairing, and not lose any climb performance, it will be worth it to me. The increase in cruise speed will be a bonus in my way of thinking. I wasn't very clear on that in my last post.
I know for sure I will lose about 10 pounds of useful load.
--------
Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
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patreilly43(at)hotmail.co Guest
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Posted: Wed Jun 18, 2008 5:19 am Post subject: Temporary strut fairing |
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Gary, I would guess the strut fairings would only weigh 5# or so. I wouldn't think they would weigh 10# with paint and everything. Just guessing. Also, the paint safety equipment distributor is Cole-Parmer , not Palmer as I told you yesterday. I ordered mine on line <coleparmer.com>, so you know the site is user friendly. But, their phone # is 800-323 4340. They are located in Verenon Hills, IL. There is no respirator filter that will handle urethanes. You have to bring in air from a remote location.
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
Quote: | Subject: Re: Temporary strut fairing
From: nahsikhs(at)elltel.net
Date: Tue, 17 Jun 2008 17:13:17 -0700
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: "Tom Jones" <nahsikhs(at)elltel.net>
I'm not sure that you will see much gain in rate of climb from the strut fairings as they really become more efficient the faster you fly.
Gary, thanks for thinking about this. I wasn't actually expecting an increase in climb rate. I just don't want to lose any climb performance due to the extra weight of the fairing.
If I can get the good looks and strength of the fairing, and not lose any climb performance, it will be worth it to me. The increase in cruise speed will be a bonus in my way of thinking. I wasn't very clear on that in my last post.
I know for sure I will lose about 10 pounds of useful load.
--------
Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=188395#188395
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Tue Jul 08, 2008 2:03 pm Post subject: Re: Temporary strut fairing |
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Well the wind finally quit blowing in windy Ellensburg this morning so I was able to test the wood strut fairing attached with duct tape.
Near as I can tell true air speed at 4000 feet DA and 5800 RPM increased from 78 mph to 82 mph. Climb rate did not change.
The biggest supprise to me was the sink rate at a 50 to 55 mph approach speed decreased a lot. I made my normal close in base to final and over shot the first two runway exits. I tried a second landing and was way high over the threshold again. Is there a logical reason for this or do I just need to learn to fly again?
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Tue Jul 08, 2008 3:25 pm Post subject: Temporary strut fairing |
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Is the fairing "streamlined," that is, in line with the line of
flight? If not, could it be providing lift, maybe?
Lynn Matteson
Kitfox IV Speedster
Jabiru 2200
Status: flying w/545 hrs
On Jul 8, 2008, at 6:03 PM, Tom Jones wrote:
Quote: |
Well the wind finally quit blowing in windy Ellensburg this morning
so I was able to test the wood strut fairing attached with duct tape.
Near as I can tell true air speed at 4000 feet DA and 5800 RPM
increased from 78 mph to 82 mph. Climb rate did not change.
The biggest supprise to me was the sink rate at a 50 to 55 mph
approach speed decreased a lot. I made my normal close in base to
final and over shot the first two runway exits. I tried a second
landing and was way high over the threshold again. Is there a
logical reason for this or do I just need to learn to fly again?
--------
Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=191833#191833
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Tue Jul 08, 2008 3:37 pm Post subject: Re: Temporary strut fairing |
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Quote: | Is the fairing "streamlined," that is, in line with the line of
flight? If not, could it be providing lift, maybe?
Lynn Matteson |
Lynn, the fairing is aligned with front and rear struts which are aligned with the bottom of the wing. The airplane attitude at approach speed is nose high so You may be right. Producing a little lift.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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mscotter
Joined: 15 Jan 2006 Posts: 49 Location: Winston-Salem, NC
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Posted: Sun Jul 13, 2008 5:27 am Post subject: Temporary strut fairing |
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Seems pretty simple to me. Less drag = less sink.
---
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_________________ Mark Scott
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Mnflyer
Joined: 15 May 2006 Posts: 78
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Posted: Sun Jul 13, 2008 8:44 am Post subject: Re: Temporary strut fairing |
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Hi thats what I found with my plane when I installed the stearmline fairings, the plane just didn't slow down like before less drag one has to make a little longer approach, once you get use to it its just like before. Another thing I found with mine is its stabler at cruise and I like the looks.
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MNFlyer
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dave

Joined: 22 Sep 2006 Posts: 1382
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Sun Jul 13, 2008 11:35 am Post subject: Re: Temporary strut fairing |
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I was over at the Arlington WA fly in on Friday and talked to Debora at the Kitfox LLC booth about their PVC fairing. I liked the looks of how they have it installed on their demonstrators. I will probably order some. She said on their Series 7 they got a 15 mph increase in speed.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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Mnflyer
Joined: 15 May 2006 Posts: 78
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Posted: Sun Jul 13, 2008 12:51 pm Post subject: Re: Temporary strut fairing |
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Hi Tom, I installed the PVC type fairings in May of this year and got about 6 to 8 mph increase in cruise. I had all the balsa cut and spade when these came up for sale, and the installation is a lot simpler.
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Wed Aug 06, 2008 8:09 am Post subject: Re: Temporary strut fairing |
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Mnflyer wrote: | Hi Tom, I installed the PVC type fairings in May of this year and got about 6 to 8 mph increase in cruise. I had all the balsa cut and spade when these came up for sale, and the installation is a lot simpler. |
I looked at the PVC fairing at the Arlington Fly in then ordered a set. I test flew yesterday. Check out the attached pictures of the Airspeed before and after. You will have to take my word that these are both straight and level. I don't have a VSI. This is a Classic 4 with a 503 mind you. I am pleasantly suprised!
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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thesupe(at)hotmail.com Guest
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Posted: Wed Aug 06, 2008 12:03 pm Post subject: Temporary strut fairing |
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Hi Tom C that looks pretty good for the strut fairings. About 10 MPH!! Just curious C how did you end up with a front tank in a Kitfox 4? I thought they went away with the Kitfox 2. Do you also have the wing tanks? Jim Chuk Kitfox 4 building C Avid MK IV flying C MN
[quote] Subject: Kitfox-List: Re: Temporary strut fairing
From: nahsikhs(at)elltel.net
Date: Wed C 6 Aug 2008 09:09:36 -0700
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: "Tom Jones" <nahsikhs(at)elltel.net>
Mnflyer wrote:
> Hi Tom C I installed the PVC type fairings in May of this year and got about 6 to 8 mph increase in cruise. I had all the balsa cut and spade when these came up for sale C and the installation is a lot simpler.
I looked at the PVC fairing at the Arlington Fly in then ordered a set. I test flew yesterday. Check out the attached pictures of the Airspeed before and after. You will have to take my word that these are both straight and level. I don't have a VSI. This is a Classic 4 with a 503 mind you. I am pleasantly suprised!
--------
Tom Jones
Classic IV
503 Rotax C 72 inch Two blade Warp
Ellensburg C WA
Read this topic online here:
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http://forums.matronics.com//files/panel_before_fairing_572.jpg
http://forums.matronics.com//files/panel_after_strut_fairing_520.jpg<===
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Tom Jones

Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Wed Aug 06, 2008 12:51 pm Post subject: Re: Temporary strut fairing |
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I forgot to include the weight of the PVC fairing in my earlier post. Bare fairing with aluminum cuff for lower ends was 11.5 pounds.
For what its worth department. I reweighed the airplane after fairing instillation. It has gained 26 pounds total since I weighed it a little over a year ago.
Besides the fairing this weight includes a fire extinguisher, hand held radio on the panel, hand held GPS on the panel, portable intercom on the butt rib, operator's manual and other paper work, baggage sack with 1/4" plywood bottom, plus all the miscellaneous clamps, screws, fire sleeves and such that continue to find their way into and onto an airplane. It all adds up to some pounds after a while.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA |
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