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Jari Kaija

Joined: 23 Feb 2006 Posts: 69
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Posted: Fri Mar 10, 2006 10:28 am Post subject: Tragic Accident - more stupid conjecture. |
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Quote: | Few builders would know what to do with static testing if they were
furnished and required as in Finland
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Hmmm... in here, Finland, we do not need to do static tests at all
to planes, what has tested already in other (approved) countries.
IF we are going to build totally new plane model or we are going
to make some welds to structural parts, we have two way to prove
structures.
Ie. with welded parts we can use static test without breaking parts
(using only forces, what plane should handle already) and we can
make several demonstration welds and prove with them, that person
is capable to do whatever he is doing. We can also use penetration
chemicals to prove satisfactory welds.
All building process are monitored by personal, CAA approved
supervisor, who take cares, that builder won't make any mistakes
AND do not try to go there, where the fence is lower...
damn! I really need more practise with english. I hope, this msg
was readable 
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crvsecretary(at)aol.com Guest
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Posted: Fri Mar 10, 2006 10:34 am Post subject: Tragic Accident - more stupid conjecture. |
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Jari:
Your english is just fine and VERY understandable. Please continue to add your thoughts and perspective from your fine country on this list.
Regards,
Tracy Smith
601XL N458XL (reserved)
do not archive
--
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moorecomp(at)yahoo.com Guest
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Posted: Fri Mar 10, 2006 10:52 am Post subject: Tragic Accident - more stupid conjecture. |
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Bill,
I will step out on a limb here for you and make a few
comments. According to the accounts I have read, the
builder was described as being immaculate in his work.
A comment I hope we all can have said for our work.
The pilots were both very experienced.
The NTSB approaches investigations based on facts. The
fact is we have what is called an "upset from normal
flight", caused by structural failure of the wing.
Then they must determine what caused the failure. Were
any of the wing attach bolts left out, or did they
fail for some other reason? - Check yours.
This accident occurred in the pattern (low speed). Did
something in the flap control circuit fail when the
flaps were being used and allow the flaps "flap",
either together or independantly, without restraint?
Would this create high enough loads to fail the wing?
- Check yours.
What would happen if an aileron control cable broke or
a swage failed? Would it allow the ailerons to flutter
and destroy the wing, even at low airspeed? - Check
yours.
I know the 601 has been flutter tested by the
manufacturer, but all of the technical articles I read
say there will be diferences between aircraft of the
same model, due to variances in things like circuit
friction, cable tensions, added weight aft of the
hinge line (i.e. electric trim or fixed tabs). I am
not suggesting this accident was caused by high speed
flutter. I am concerned as to what would happen to
these large, unbalanced control surfaces after a
failure in the control circuit, and they are allowed
to flutter without restraint at any speed.
General aviation airplanes are required in FAR Part 23
certification to be able to maintain control after a
failure of a primary flight control, by using the
remaing controls (trim, rudder and such). I know this
doesn't apply to AB/EX, but it is something that
should be part of any good control system design.
I am inclined to go with aileron control system
failure and subsequent flutter that caused aerodynamic
forces great enough to deform and eventually fail the
spar.
Ducking
Do not archive
Craig Moore A&P
701 builder wannabe
--- JAPhillipsGA(at)aol.com wrote:
Quote: |
JAPhillipsGA(at)aol.com
Mark, thanks, but speculation can be healthy.
Remember, we all want the "e"
in experimental to be a small "e". If NASA did a
little more speculation and
grasping we might have a couple more space shuttles
parked around Florida.
This body of builders has a boundless collective
knowledge and experience. We
should encourage the thought process. If you follow
the NTSB reports you will
note very quickly that many, many accidents have no
definitive resolution. I have
read hundreds of accident reports that NTSB offered
no reason. We assemblers
of XLs need to be proactive in an effort to
determine what would cause such an
event and self inspect. The prudent pilot and
assembler would be remiss not
to try. Best to you, Bill of Georgia
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Jari Kaija

Joined: 23 Feb 2006 Posts: 69
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stutzman(at)stutzman.com Guest
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Posted: Fri Mar 10, 2006 12:24 pm Post subject: Tragic Accident - more stupid conjecture. |
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On Fri, 10 Mar 2006, Jari Kaija wrote:
Quote: |
> Few builders would know what to do with static testing if they were
> furnished and required as in Finland
Hmmm... in here, Finland, we do not need to do static tests at all
to planes, what has tested already in other (approved) countries.
IF we are going to build totally new plane model or we are going
to make some welds to structural parts, we have two way to prove
structures.
Ie. with welded parts we can use static test without breaking parts
(using only forces, what plane should handle already) and we can
make several demonstration welds and prove with them, that person
is capable to do whatever he is doing. We can also use penetration
chemicals to prove satisfactory welds.
All building process are monitored by personal, CAA approved
supervisor, who take cares, that builder won't make any mistakes
AND do not try to go there, where the fence is lower...
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Hmm, maybe things have changed.
The first Bowers Flybaby built in Finland was statically tested. The test
report (translated into English) is at
http://www.bowersflybaby.com/safety/Finnish_Load_Report.pdf. This test was
done sometime in '70s and by that time the Flybaby prototype had been
flying for more than decade at that point.
Frank Stutzman
Bonanza N494B "Hula Girl"
Hood River, OR
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Gig Giacona
Joined: 10 Jan 2006 Posts: 1416 Location: El Dorado Arkansas USA
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Posted: Fri Mar 10, 2006 12:35 pm Post subject: Re: Tragic Accident - more stupid conjecture. |
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The problem with all of these possible problems and the idea that this group could come up with a fix "for this weekend" is that no one here even has access to the plane.
There was, I believe, one witness that saw the wing fail. It could have been an optical illusion. We don't know.
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_________________ W.R. "Gig" Giacona
601XL Under Construction
See my progress at www.peoamerica.net/N601WR |
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JAPhillipsGA(at)aol.com Guest
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Posted: Fri Mar 10, 2006 12:48 pm Post subject: Tragic Accident - more stupid conjecture. |
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Craig, thank you for your insight. Did you happen to read the AOPA article on
the Beaver that the wings were destroyed from a low speed flutter (115mph) as
a result of aileron imbalance? Frankly, I had no idea that ailerons had to be
balanced. Surely, such destruction on the Beaver was unanticipated and the
Company had tested the design before marketing. As an A&P, you may have
encountered aileron imbalance. What would we simple assemblers need to look for that
could forestal such an event occurring in our XLs. Thanks, Bill
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JAPhillipsGA(at)aol.com Guest
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Posted: Fri Mar 10, 2006 12:57 pm Post subject: Tragic Accident - more stupid conjecture. |
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Gig, thanks and you made a good point. Have you had a chance to read the
preliminary NTSB report ? My point is I think we should be part of the process not
just patient recipients. I understand our XLs have been tested and this has
not happened before. I encourage you to read the AOPA post article on the low
speed flutter of a Beaver that destroyed the wings as a result of an aileron
imbalance. Never happened to a Beaver before either. Have you read anything from
ZAC concerning balancing ailerons on a XL ? Hope you are well and I
appreciate you opinion, Bill
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john.marzulli(at)gmail.co Guest
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Posted: Fri Mar 10, 2006 1:35 pm Post subject: Tragic Accident - more stupid conjecture. |
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Here is the pilot's account of the Beaver incident.
http://www.aopa.org/pilot/never_again/2006/na0603.html
Sounds very different than what the witness reported in the prelim NTSB
report.
On 3/10/06, JAPhillipsGA(at)aol.com <JAPhillipsGA(at)aol.com> wrote:
Quote: |
Gig, thanks and you made a good point. Have you had a chance to read the
preliminary NTSB report ? My point is I think we should be part of the
process not
just patient recipients. I understand our XLs have been tested and this
has
not happened before. I encourage you to read the AOPA post article on the
low
speed flutter of a Beaver that destroyed the wings as a result of an
aileron
imbalance. Never happened to a Beaver before either. Have you read
anything from
ZAC concerning balancing ailerons on a XL ? Hope you are well and I
appreciate you opinion, Bill
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Jari Kaija

Joined: 23 Feb 2006 Posts: 69
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