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601 problems
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planecrazydld(at)yahoo.co
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PostPosted: Wed Dec 24, 2008 5:50 pm    Post subject: 601 problems Reply with quote

unfortunately the loads resolve structurally without regard to the lifting...

A vertical shear web through the wing allows a zero sweep wing. That is a very major modification to the XL.

David L. Downey
Harleysville (SE) PA, USA


--- On Wed, 12/24/08, Geoff Eather <geather(at)bigpond.net.au> wrote:
[quote]From: Geoff Eather <geather(at)bigpond.net.au>
Subject: RE: Re: 601 problems
To: zenith601-list(at)matronics.com
Date: Wednesday, December 24, 2008, 4:50 PM


Paul

Doesn’t wing sweep depend on the angle of the front spar? If you make the front spar vertical (by lifting the front wheel) then the sweep magically “disappears”!! – see pics

ge




From: owner-zenith601-list-server(at)matronics.com [mailto:owner-zenith601-list-server(at)matronics.com] On Behalf Of paulrod36(at)msn.com
Sent: 25 December, 2008 7:45 AM
To: zenith601-list(at)matronics.com
Subject: Re: Zenith601-List: Re: 601 problems


You're not the only one..I've been putting the wings in place as a rough draft to figure out where the holes for cables, fuel lines and wires go, and once I get the temporary pins in, I see forward sweep. Not a whole lot, but it's there, and it's driving me nuts. With what we know about the spars and carry-through all being individually mated during manufacture, my original skepticism about sweep has turned to wonderment and consternation. If I pivot the wings back to the neutral position, I'm putting a load on the spar-to-carry-through joint, where ideally there shouldn't be any. Anybody got any ideas on this?



Paul Rodriguez
[quote]
---


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PostPosted: Wed Dec 24, 2008 5:52 pm    Post subject: 601 problems Reply with quote

do you guys understand that lift and drag induced bending only see the structural sweep?

David L. Downey
Harleysville (SE) PA, USA


--- On Wed, 12/24/08, Bryan Martin <bryanmmartin(at)comcast.net> wrote:
[quote]From: Bryan Martin <bryanmmartin(at)comcast.net>
Subject: Re: Re: 601 problems
To: zenith601-list(at)matronics.com
Date: Wednesday, December 24, 2008, 6:55 PM

[quote]--> Zenith601-List message posted by: Bryan Martin
<bryanmmartin(at)comcast.net>

The forward sweep is an artifact of the 3 degree forward tilt of the spar and
the wing dihedral. If you raise the nose until the spar is vertical you will see
no forward sweep. During final assembly, the entire spar web should be on the
same plane with no bend in it.

On Dec 24, 2008, at 3:45 PM, <paulrod36(at)msn.com>
<paulrod36(at)msn.com> wrote:

Quote:
You're not the only one..I've been putting the wings in place as a
rough draft to figure out where the holes for cables, fuel lines and wires go,

and once I get the temporary pins in, I see forward sweep. Not a whole lot, but
it's there, and it's driving me nuts. With what we know about the spars
and carry-through all being individually mated during manufacture, my original
skepticism about sweep has turned to wonderment and consternation. If I pivot
the wings back to the neutral position, I'm putting a load on the
spar-to-carry-through joint, where ideally there shouldn't be any. Anybody
got any ideas on this?
Quote:


--Bryan Martin
N61BM, CH 601 XL,
RAM Subaru, Stratus redrive.
do not [quote][b]


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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Fri Dec 26, 2008 1:45 pm    Post subject: 601 problems Reply with quote

The apperant forward sweep of the XL wing is to small to significantly effect the aerodynamics of the aircraft. A much larger forward sweep is needed to cause any significant effect.


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PostPosted: Fri Dec 26, 2008 4:34 pm    Post subject: 601 problems Reply with quote

the FSW is not an aerodynamic concern - it is a structural concern. ALL FSW built/designed from isotropic materials suffer from structural divergence with bending due to increased AOA at the tip under those conditions. It is not a coincidence that the first "successful" FSW occurred in teh 90 with the advent of tailored structure courtesy of advanced composite materials - very highly anisotropic in nature. Only with those materials is it possible to desing any degree of FSW without a massive weight hit.

The short lived Hansa bizjet is the only fsw comercial design extant. The germans tried during WWII but found that when the structure was befed enough to withstand the divergence issue, it was too heavy to offer any benefit.

David L. Downey
Harleysville (SE) PA, USA


--- On Fri, 12/26/08, bryanmmartin(at)comcast.net <bryanmmartin(at)comcast.net> wrote:
[quote]From: bryanmmartin(at)comcast.net <bryanmmartin(at)comcast.net>
Subject: Re: Re: 601 problems
To: zenith601-list(at)matronics.com
Date: Friday, December 26, 2008, 4:44 PM

#yiv960487525 p {margin:0;}
The apperant forward sweep of the XL wing is to small to significantly effect the aerodynamics of the aircraft. A much larger forward sweep is needed to cause any significant effect.


---


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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Sun Dec 28, 2008 3:12 pm    Post subject: 601 problems Reply with quote

It's not any kind of concern for the 601XL. The amount of sweep is not
significant. All of the FSW aircraft you have mentioned have
significant forward sweep, on the order of 15 degrees or more, and
that sweep comes from sweeping the spar forward at an angle to the
fuselage.

On Dec 26, 2008, at 7:34 PM, David Downey wrote:

Quote:
the FSW is not an aerodynamic concern - it is a structural concern.
ALL FSW built/designed from isotropic materials suffer from
structural divergence with bending due to increased AOA at the tip
under those conditions. It is not a coincidence that the first
"successful" FSW occurred in teh 90 with the advent of tailored
structure courtesy of advanced composite materials - very highly
anisotropic in nature. Only with those materials is it possible to
desing any degree of FSW without a massive weight hit.

The short lived Hansa bizjet is the only fsw comercial design
extant. The germans tried during WWII but found that when the
structure was befed enough to withstand the divergence issue, it was
too heavy to offer any benefit.

David L. Downey
Harleysville (SE) PA, USA


--
Bryan Martin
N61BM, CH 601 XL,
RAM Subaru, Stratus redrive.
do not archive.


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Bryan Martin
N61BM, CH 601 XL, Stratus Subaru.
do not archive.
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PostPosted: Sun Dec 28, 2008 4:56 pm    Post subject: 601 problems Reply with quote

Bryan;

I hear you loud and clear - I am not suggesting that it is a major issue. What I am suggesting is that there is a contributing destabilizing design feature that may come into play only under abuse or repeated abuse.

The reason for angling the spar forward more than the 25% chord line of the wing planform is to attempt to control the structural and aerodynamic dvergence that is the issue with FSW. When aerodynamic loads start to bend the wing, the twisting forces due to the placement of the spars tends to reduce the instantaneous AOA whereas in the case of a spar located on a constant percentage of chord or actually shifting to a greater percent of shord as span increases (the actual situation with the 601XL) and aerodynamic loading prior to stall simply bends the wing to a greater AOA - and greater loading.

I will not post to this again. I meant no assault - to anyone. Having spent my entire life in the design and testing of airframes and materials, and with that the associated loss of a couple of good friends in flight test accidents, it bothers me to see a detail glossed over that may be a (perhaps tiny) piece of the puzzle that is the service history of the XL.

David L. Downey
Harleysville (SE) PA, USA


--- On Sun, 12/28/08, Bryan Martin <bryanmmartin(at)comcast.net> wrote:
[quote]From: Bryan Martin <bryanmmartin(at)comcast.net>
Subject: Re: Re: 601 problems
To: zenith601-list(at)matronics.com
Date: Sunday, December 28, 2008, 6:12 PM

[quote]--> Zenith601-List message posted by: Bryan Martin
<bryanmmartin(at)comcast.net>

It's not any kind of concern for the 601XL. The amount of sweep is not
significant. All of the FSW aircraft you have mentioned have significant forward
sweep, on the order of 15 degrees or more, and that sweep comes from sweeping
the spar forward at an angle to the fuselage.

On Dec 26, 2008, at 7:34 PM, David Downey wrote:

Quote:
the FSW is not an aerodynamic concern - it is a structural concern. ALL
FSW built/designed from isotropic materials suffer from structural divergence

with bending due to increased AOA at the tip under those conditions. It is not
a coincidence that the first "successful" FSW occurred in teh 90 with
the advent of tailored structure courtesy of advanced composite materials - very
highly anisotropic in nature. Only with those materials is it possible to desing
any degree of FSW without a massive weight hit.
[quote]
The short lived Hansa bizjet is the only fsw comercial design extant. The
germans tried during WWII but
Quote:
[b]


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PostPosted: Mon Dec 29, 2008 4:21 am    Post subject: 601 problems Reply with quote

I had not even thought of that Sabrina. It is definitely possible - might couple to slack control system cabling or yielded brackets...

David L. Downey
Harleysville (SE) PA, USA


--- On Mon, 12/29/08, Sabrina <chicago2paris(at)msn.com> wrote:
Quote:
From: Sabrina <chicago2paris(at)msn.com>
Subject: Re: 601 problems
To: zenith601-list(at)matronics.com
Date: Monday, December 29, 2008, 12:12 AM

Quote:
--> Zenith601-List message posted by: "Sabrina"<chicago2paris(at)msn.com>"The forward sweep is an artifact of the 3 degree forward tilt of the sparand the wing dihedral. If you raise the nose until the spar is vertical you willsee no forward
sweep." Bryan “I will not post to this again. I meant no assault - to anyone.” David David, you should keep at it. The forward sweep of the wing in cruise attitudechanges the way the air flows over the ailerons. In otherwords, spanwiseairflow over a forward-swept wing is the reverse of a conventional swept wing. The fact that the sweep is so slight and can change with flight attitude may bean important factor for the LAA and NTSB to consider in determining how and whenthe ailerons that did unzip, unzipped since the airflow across them reverseswhile leveling off after a climb. Correct?Read this topic online here:http://forums.matronics.com/viewtopic.php?p=221565#221565Attachments: http://forums.matronics.com//===

[quote][b]


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Tim Juhl



Joined: 21 Mar 2006
Posts: 488
Location: "Thumb" of Michigan

PostPosted: Mon Dec 29, 2008 8:25 am    Post subject: Re: 601 problems Reply with quote

Sabrina,
In your recent email you mention "may be an important factor for the LAA and NTSB to consider in determining how and when the ailerons that did unzip, unzipped... " As I recall, your gussets were developed with this issue in mind.

To your knowledge, is the potential for "unzip" suspected to exist only in aircraft with piano hinge ailerons or in the hingeless type as well?

Tim


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