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CH601 XL Aileron Push Rods.
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leinad



Joined: 19 Sep 2006
Posts: 283
Location: Central Virginia

PostPosted: Tue Jan 27, 2009 3:57 pm    Post subject: Re: CH601 XL Aileron Push Rods. Reply with quote

Nicely done Bill!
Dan Dempsey, working on wings
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PostPosted: Tue Jan 27, 2009 6:18 pm    Post subject: CH601 XL Aileron Push Rods. Reply with quote

Looks likea great mod. A query on the tube size for the push rods Bill. Tube size 1.1/8 inch OD .49 wall thickness Cis that .49 of an inch?
 
Rob Taylor.
xl.paint and interior to go.

Quote:
Subject: Re: CH601 XL Aileron Push Rods.
From: wrgiacona(at)gmail.com
Date: Tue C 27 Jan 2009 13:24:22 -0800
To: zenith-list(at)matronics.com

--> Zenith-List message posted by: "Gig Giacona" <wrgiacona(at)gmail.com>

First and foremost. Thank you Bill. You have really added a heck of a nice piece of data to the 601 community with this.

Second. Just so I can add a little something I've converted it to a pdf file for those that don't have Word and that is attached.

Finally Joe Ham. Check your e-mail a copy should be there shortly.

--------
W.R. &quot;Gig&quot; Giacona
601XL Under Construction
See my progress at www.peoamerica.net/N601WR




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=227190#227190




Attachments:

http://forums.matronics.com//files/rods_793.pdf
>



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mcjon77



Joined: 17 May 2008
Posts: 55
Location: Chicago

PostPosted: Tue Jan 27, 2009 7:03 pm    Post subject: Re: CH601 XL Aileron Push Rods. Reply with quote

I'm not a Zodiac builder, but I just had to comment that this is the kind of innovation and information sharing that has drawn me to the homebuilding community. Very Happy

Bill, you should SERIOUSLY consider submitting your article to either the new "Experimenter" e-magazine from the EAA or "Sport Aviation". We really need more articles from people showing their innovative solutions and modifications to their homebuilt aircraft. I'm sure your article can be valuable to others, beyond those reading this list. Thanks for the great work.


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PostPosted: Tue Jan 27, 2009 7:43 pm    Post subject: CH601 XL Aileron Push Rods. Reply with quote

I'm curious as to why you used 049 wall and not the same as van's uses? I saw where you took material off the tube end? Do you know what thickness that ended up? I would think a thinner tube and not taking any material off the tube end would not weaken the end that you are exerting force to would be better. I am going to do this mod on the 601 I'm building and already have some tube ends left over from a rv3 I built.

Jeff

In a message dated 1/27/2009 9:21:39 P.M. Eastern Standard Time, rwtaylorjar(at)HOTMAIL.COM writes:
Quote:
Looks likea great mod. A query on the tube size for the push rods Bill. Tube size 1.1/8 inch OD .49 wall thickness,is that .49 of an inch?

A Good C075x1215855013x1201028747/aol?redir=http://www.freecreditreport.com/pm/default.aspx?sc=668072%26hmpgID=62%26bcd=DecemailfooterNO62"> See yours in just 2 easy steps!
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PostPosted: Tue Jan 27, 2009 9:05 pm    Post subject: CH601 XL Aileron Push Rods. Reply with quote

Jeff, I would have preferred to use the exact size tube I used in the building of my RV-8a, but there was some logistical problems. The RV-8 uses a 1 1/8 tube at with .35 walls making the threaded insert plug too thick without machining for the thicker wall tube I purchased at Spruce. Also I needed about 94 inches of tube and finding T6 that long this side of the Mississippi was difficult and Van's did not sell it that long so I compromised and used tube with .014 thicker walls meaning I had to remove that much material from the threaded plugs I purchased from Van's. Also as the rods for the XL are almost 20 inches longer than the RV
rods and aileron forces are greater with the XL's unbalanced aileron the thicker walled rod is desirable. I'm not an engineer so I am unable to refine the necessary difference so like most men I over build. Hope this answers your query and best regards, Bill
From Wall Street to Main Street and everywhere in between, stay up-to-date with the [url=http://aol.com?ncid=emlcntaolcom00000023 ]latest news[/url].
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PostPosted: Tue Jan 27, 2009 9:07 pm    Post subject: CH601 XL Aileron Push Rods. Reply with quote

Jon, thanks for your comment. I figure I have exposed myself enough now they'll probably throw me out of the witness protection program as it is. Hope the article helps you and good luck, Bill
From Wall Street to Main Street and everywhere in between, stay up-to-date with the [url=http://aol.com?ncid=emlcntaolcom00000023 ]latest news[/url].
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PostPosted: Tue Jan 27, 2009 9:15 pm    Post subject: CH601 XL Aileron Push Rods. Reply with quote

Dan, thanks for your thoughtfulness. I appreciate your comment. Best regards, Bill
From Wall Street to Main Street and everywhere in between, stay up-to-date with the [url=http://aol.com?ncid=emlcntaolcom00000023 ]latest news[/url].
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Gig Giacona



Joined: 10 Jan 2006
Posts: 1416
Location: El Dorado Arkansas USA

PostPosted: Wed Jan 28, 2009 6:37 am    Post subject: Re: CH601 XL Aileron Push Rods. Reply with quote

Just to add to the many places that you can find Bill's fine work I have kind of added it to my web site. At the moment there isn't a in site link to it but it can be read or downloaded at the following address.

http://peoamerica.net/N601WR/Rods.pdf


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PostPosted: Wed Jan 28, 2009 6:49 am    Post subject: CH601 XL Aileron Push Rods. Reply with quote

Bill, thanks for sharing the information with such detail.

Have you obtained ZAC's blessing for the modification?
Carlos
CH601-HD, plans

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2009/1/27 <JAPhillipsGA(at)aol.com (JAPhillipsGA(at)aol.com)>
[quote] Dave and Fellow 601 Builders & Flyers, I've sent and posted the Aileron Control Rod conversion saga about half a dozen places so far, but I don't really know where it'll end up for viewing and down load. Hopefully somebody who knows just the right localtion to place it for easy viewing will grab it up. When you see it and if your not too pissed off at me and you have any questions write me and I'll be happy to help. Best regards, Bill of Georgia

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PostPosted: Wed Jan 28, 2009 8:26 am    Post subject: CH601 XL Aileron Push Rods. Reply with quote

Your welcome, Bill
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PostPosted: Wed Jan 28, 2009 8:28 pm    Post subject: CH601 XL Aileron Push Rods. Reply with quote

THE Aileron push rod conversion is now on www.ch601.org in the builders resources section.

Mark Townsend Alma, Ontario
Zodiac CH650 C-GOXL, CH701 Rotax 912,
STOL CH750 Just started
www.ch601.org / www.ch701.com


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