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EI vs JPI
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Joined: 26 Feb 2007
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PostPosted: Sun Mar 29, 2009 6:46 pm    Post subject: EI vs JPI Reply with quote

Yeah I just Read Steve's post again. Steve didn't use JPI and JPI probers. He used solely EI equipment

His post last year is here:
http://grumman.net/archive/2008/msg00193.html

I think that the idea that it is the EI fixed probe that is in error is a new idea recently introduced into this year and a half long thread. Last year and in Gary's article in the STAR the conclusion was that the JPI probe did not represent what Lycoming measured.

At this point it is just speculation as to what type probe was used by Lycoming or perhaps even if they used a probe.

Like Sgt Friday says lets just say with the facts... just the facts

[quote] ---


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PostPosted: Sun Mar 29, 2009 6:46 pm    Post subject: EI vs JPI Reply with quote

Steve's conclusion "the EI longer P-101 probe does indeed read hotter than the short P-100 probe by about 3.5 degrees F"
[quote] ---


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Joined: 17 Jun 2006
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PostPosted: Sun Mar 29, 2009 6:51 pm    Post subject: EI vs JPI Reply with quote

Not according to the govt. web site that has specification records back to the 60's

That's why I put it above speculation.... gil A

At 07:31 PM 3/29/2009, you wrote:
[quote] Perhaps there was a milspec probe like the one EI uses today in use on Lycomings certification tests...

Like Isaid earlier we are just speculating
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Joined: 17 Jun 2006
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PostPosted: Sun Mar 29, 2009 6:58 pm    Post subject: EI vs JPI Reply with quote

Sorry... I mixed up the vendors...

I think the "touch the metal probes" (like the Mil-Spec ones) probably read higher.

However, in agreement with Cliff - there well could be other things in play here when milliVolts are being measured.

Grounds and differences in grounds, even along the wire to the instrument, could affect readings.

That is why I suggest playing around with extra ground wires to see if the differences between the instruments change. The instrument ground to the engine case would seem to be the first obvious wire to try.

gil A

At 07:35 PM 3/29/2009, you wrote:
[quote] Gil,

You didn't read the post very well. I removed all but the one sentence from the post that you missed. Want to change your belief?
Ned

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PostPosted: Sun Mar 29, 2009 7:02 pm    Post subject: EI vs JPI Reply with quote

Are we really getting anal over 3.5 degrees??? Less than 1% error?
Linn

923te wrote: [quote] Steve's conclusion "the EI longer P-101 probe does indeed read hotter than the short P-100 probe by about 3.5 degrees F"
Quote:
----- Original Message -----
[b]


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PostPosted: Sun Mar 29, 2009 7:04 pm    Post subject: EI vs JPI Reply with quote

I'm curious about the wire runs from the thermocouple to the instrument head. I know that some types like the old Alcor wires could not be cut. EI and JPI CAN be cut. I'm curious about that and about the effect for different length and routing under cylinders were the heat is higher. I think the theory behind teh system is to have one hot source (at the cylinder head) and one cold source ( at the gauge). I'd like to know more about the effects of multiple hot and cold sources along the wire
[quote] ---


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PostPosted: Sun Mar 29, 2009 7:04 pm    Post subject: EI vs JPI Reply with quote

No Linn, the difference in question is more like 70 deg F
[quote] ---


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Joined: 17 Jun 2006
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PostPosted: Sun Mar 29, 2009 7:13 pm    Post subject: EI vs JPI Reply with quote

Ned... try this for a starter... gil A

http://www.aeroelectric.com/articles/excerpt.pdf


At 08:06 PM 3/29/2009, you wrote:
[quote] I'm curious about the wire runs from the thermocouple to the instrument head. I know that some types like the old Alcor wires could not be cut. EI and JPI CAN be cut. I'm curious about that and about the effect for different length and routing under cylinders were the heat is higher. I think the theory behind teh system is to have one hot source (at the cylinder head) and one cold source ( at the gauge). I'd like to know more about the effects of multiple hot and cold sources along the wire
---


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PostPosted: Sun Mar 29, 2009 7:20 pm    Post subject: EI vs JPI Reply with quote

I'm a big fan of Bob Knuckolls. We even had him speak at our Pulsar builders convention. I've read this before but I'll read it again. A brief scan seems to indicate no address of my questions tho...

I have these questions because I know how Gary has routed his wires. Very nice hidden installation but it always mae me wonder if the under cylinder heat may have an affect
[quote] ---


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az_gila



Joined: 17 Jun 2006
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PostPosted: Sun Mar 29, 2009 7:27 pm    Post subject: EI vs JPI Reply with quote

The GEM also allows for cutting of the wire leads.

This is probably due to modern electronics using FET transistor input devices with very high input resistances.

The older specifications made a big deal of the thermocouple resistance, which makes me think that the older Alcor instruments were affected by total resistance in the leads with a completely different input circuit.

This bit is definite, but informed, speculation...:^)

Some more far out speculation - the lead connections could have changed over the last period of a few years due to the removal of lead from solder by EU and Japanese regulations - the RoHS Directive.
Manufacturers have changed the plating composition on connectors that may come into play at the probe to lead wire connections. In lots of commercial cases (and a few Mil-Spec cases, unfortunately) these changes have NOT been reflected in part number changes.

gil A

At 08:06 PM 3/29/2009, you wrote:
[quote] I'm curious about the wire runs from the thermocouple to the instrument head. I know that some types like the old Alcor wires could not be cut. EI and JPI CAN be cut. I'm curious about that and about the effect for different length and routing under cylinders were the heat is higher. I think the theory behind teh system is to have one hot source (at the cylinder head) and one cold source ( at the gauge). I'd like to know more about the effects of multiple hot and cold sources along the wire
---


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PostPosted: Sun Mar 29, 2009 7:32 pm    Post subject: EI vs JPI Reply with quote

At 08:22 PM 3/29/2009, you wrote:
Quote:
I'm a big fan of Bob Knuckolls. We even had him speak at our Pulsar builders convention. I've read this before but I'll read it again. A brief scan seems to indicate no address of my questions tho...

I have these questions because I know how Gary has routed his wires. Very nice hidden installation but it always mae me wonder if the under cylinder heat may have an affect


The critical portion would be not the leads themselves but the probe/lead connection, which is only a short distance from the probes, and in the hot area by your description above. gil A [quote][b]


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PostPosted: Sun Mar 29, 2009 7:36 pm    Post subject: EI vs JPI Reply with quote

Interesting Gil,

we know that temperature affects resistance. Also, Length of wire is a concern. for example, if you cut the thermocouple wires and make them different lengths from the heat source to the cold source so that some stay hotter than others and resistance is not constant what effect would that have on the algorithm that puts the numbers on the the gauge?
[quote] ---


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PostPosted: Sun Mar 29, 2009 8:06 pm    Post subject: EI vs JPI Reply with quote

Ned... more stuff.

Excellent description - with pics - of grounded vs. ungrounded - interesting that grounded are faster respnse, but ungrounded are better in electrically noisy environments

http://www.omega.com/custom/faq.html#9

Interesting comments on wire length and high impedance sensors here

http://www.omega.com/prodinfo/ThermocoupleWire.html

A good detailed reference - I need to absorb this one...

http://www.omega.com/temperature/Z/pdf/z021-032.pdf

more

http://www.omega.com/techref/thermoref.html

As you might guess, Omega is a premier US source of thermocouples....:^)

A bit more basic one here...

http://www.status.co.uk/data/handbook_sections_1_to_4.pdf

Enough here to guarantee you will fall asleep quickly...:^) gil A

[quote] I'm a big fan of Bob Knuckolls. We even had him speak at our Pulsar builders convention. I've read this before but I'll read it again. A brief scan seems to indicate no address of my questions tho...

I have these questions because I know how Gary has routed his wires. Very nice hidden installation but it always mae me wonder if the under cylinder heat may have an affect
---


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PostPosted: Sun Mar 29, 2009 8:22 pm    Post subject: EI vs JPI Reply with quote

Thanks Gil.

I was chasing rabbits whilst looking for some references. have most of the Omega books...guess I should dust them off...noooo it's just easier to use the net;)

The rabbit...Interesting article on the history of temp / heat measurement
http://www.springerlink.com/content/r1n5773kug453405/fulltext.pdf

Actually got me to chase a rabbit to colditz Where there is a clay called the colditz clay that was used to make the secret formulae, at the time, porcelain.
Back in the 1700's the king of Saxonia (east germany) evidently had teh European market on this typr of porclain...

I keyed in on colditz because of its' significance during WWI and WWII as using their castle as a prisoner of war camp...the unescapable prison where during WWII the prisoners were constructing a GLIDER to launch from the top of the castle, thus the birdmen of colditz movie

Isn't this forum great! no nanny to kick me off!

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PostPosted: Mon Mar 30, 2009 5:49 am    Post subject: EI vs JPI Reply with quote

This has been my point, there is very little difference between the two types of probes. If I recall this data from Steve was obtained on different flights so the 3.5F is probably within the margin of error. We don't have all the data or evidence yet and the jury is still out.

Cliff
[quote] ---


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PostPosted: Mon Mar 30, 2009 6:21 am    Post subject: EI vs JPI Reply with quote

#1 you guys really need to learn how to cut the uneeded part of the
original message when you reply. It takes 10 seconds. I know at least one
of you guys is stubborn because of old GG issues. But man I have tried to
read this forum for some time and it is quite annoying. But on a day like
today where many do it .. it is not just annoying it is unbearable and
unreadable.

With that said. I recently installed a JPI EDM 700 I previously had an
alcor EGT only. I am seeing 450 on the back cylinders and
380-400 on the front sometimes in cruise if I lean
aggresively.(I have not seen it get higher in climb) Even with keeping it
a bit rich I run 430 on the back.

My history. Atlanta,Ga AA5b 1976 10 years 450 SMOH. Good compressions
all 74 or higher last 3 annuals with one exception of a 72. Had high oil
temps(1-2 needle widths below redline in summer) and put new baffle seal
and sealed some seams in the side baffles. I still
wonder about the baffle sheets on the bottom. It doesnt fit well next to
the case in the back bottom. Anyway we checked the gauge and vernatherm
and I gave up and got a bigger cooler. Which helped, now 200-210.
After all this I put in the JPI and get the above temps. I have not gone
back and had someone check to see if the ground was installed correctly. I
will do this soon. My current A&P also made a comment about the JPI.
Saying he has had a few people install them and get so distraught that
they seel theri airplanes or do overhaul early. He seems less concerned.
And he has looked for any overheat indicators.
I personly have been running it a bit rich because until I am assured it
is instrumentation It just makes me nervous.

Thomas


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PostPosted: Mon Mar 30, 2009 6:48 am    Post subject: EI vs JPI Reply with quote

Quote:
#1 you guys really need to learn how to cut the uneeded part of the
original message when you reply.

You are so right. I do it on the GG but have been guilty of not doing it
here.

Cliff
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We are a community of 6 million users fighting spam.

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Joined: 15 Jan 2006
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PostPosted: Mon Mar 30, 2009 9:27 am    Post subject: EI vs JPI Reply with quote

Quote:
Maybe you guys need to ask Steve Peach about the two different styles of EI probes, bayonet and standard P-100, that he tested and found very little difference between the two.  The large differences in temperature mentioned are between JPI with the bayonet and EI with the fixed probe.  And all the accusations, or implications at least, are that the fixed EI probe does not measure the true temperature.  There is a real possibility that it could be due to something completely different.
 
Cliff
Finally, Cliff, you hit the nail on the head.  I agree.  There is a real possibility there is something going on that could account for the differences in temperatures.  I doubt, seriously, that it is just the probes.


And.  It has nothing to do with a recent change in vendors.  I first noticed this difference around 1995 when I installed my first JPI 700.  


And.  It isn't just my plane.  I installed a JPI 700 in one Comanche and a JPI 800 in another Comanche in place of previously installed EI units.  Both owners came back saying their engines were running hot.  One owner, the 700, bought another EI and had me put it in instead.  The other owner was willing to accept th e higher readings.


Gil.  Just how many grounds is enough?  Are you concerned about ground loops?  I've run the ground to a common avionics ground AND to the ground on the engine from the avionics ground.  No change.  I've tried just the avionics ground.  I've tried just the engine ground.  No change.  


Like I wrote in the STAR, the temps start out the same before start-up.  The JPI temps rise faster and to a higher reading than the EI temps.


And.  There is no way to know the actual test set up used by Lycoming.  


I have an old Gem in a box somewhere.  It has no digital readout.  Gil, if yours has no digital readout, with 25 degree per bar accuracy, how do you know what the temperature is?  


And. Speculation:  I would expect that the makers of these analyzers took into consideration various millivolt differences.  If they saw differences of 3 degrees, I doubt they cared.


And.  If this had only happened to one installation, then I would look at the installation.  It is a universal experience that the JPI reads higher.  




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PostPosted: Mon Mar 30, 2009 9:46 am    Post subject: EI vs JPI Reply with quote

Just to add to the mix.  

On the flight tests, we also measured Oil Temp and OAT with the EI.  Oil temp was measured at the oil filter adaptor and OAT was a probe stuck out the canopy at the top.  

Oil temp on the EI was within 5 degrees of the oil temp measured by the JPI in the front right galley plug.


Oat on the JPI was slightly colder, 1 to 4 degrees, with the JPI probed located under the left wing at the most forward inspection cover.


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PostPosted: Mon Mar 30, 2009 10:32 am    Post subject: EI vs JPI Reply with quote

http://www.aeroelectric.com/articles/excerpt.pdf



------------------------------------------------
It sounds to me like this describes the basic EI circuit.  I know you can't change the length of the leads (on the unit I used).  The reference temperature is the back of the unit?  Not sure if I would rely on that.



Except for a few cautions, the unpowered thermocouple gage
is quite attractive. It can be accurate and requires no wiring to
ship's DC power. Such an instrument is illustrated in View
-C-. Obviously, the reference-junction for this instrument
exists right where the thermocouple wires bolt to the back of
the instrument. Reference-junction compensation doesn't have
to look like a 0oC ice bath. The reference-junction compensator
just needs to know what the temperature is at the studs on the
back of the instrument case; no problem since the
compensation circuitry is right inside the case!

------------------------------------------------
This sounds more like a JPI unit.



While on the topic of high impedance instruments for
thermocouples, I'll call your attention to Figure 14-12.
In View -A- the hot-junction and reference-junction
setup is similar to Figure 14-10, View -A- except: an
electronic amplifier inserted between thermocouple
wires and indicator. Some interesting things happen
when you add an amplifie r. (1) the indicator becomes a
simple, much less expensive, voltmeter and (2) the
current flowing in the thermocouple wires is for all
practical purposes, zero. Length of thermocouple wire
is no longer critical; insertion of a selector switch to
manage many thermocouples is feasible. The last
inconvenience to eliminate is the requirement for an ice
bath . . . .



------------------------------------------------
This sounds like what was done on the AG5B.  No wonder their temp gauges are so bazaar. 
I try to avoid


bringing a thermocouple through any kind of connector
along with other wires. There's a lot of temptation on the
part of builders to bring all wires penetrating a firewall
through on some kind of connector. For cost, weight
and time savings, I recommend fabricating firewall
penetrations from ordinary grommets with sheet metal
fire shields.



------------------------------------------------

Figure 14-3:  A:  JPI installation.    B: EI Installation
------------------------------------------------



http://www.status.co.uk/data/handbook_sections_1_to_4.pdf




Thermocouples with grounded junctions display response times some 20 to 30%
faster than those with insulated junctions. Very good sensitivity is provided by fine
gauge unsheathed thermocouples. Wit h conductor diameter in the range 0.025mm
to 0.81mm, response times in the region of 0.05 to 0.40 seconds can be realised.








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