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Trike nose wheel castor spindle and yoke failure. Europa Fly

 
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g-iani(at)ntlworld.com
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PostPosted: Fri Apr 17, 2009 6:28 am    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

Bob

Quote:
Do you mean your bird specifically or in the fleet generally

Our bird. I was aware of the discussion re your accident two years ago.

Quote:
The factory did load tests and gave assurances as to the adequacy of the
arrangement.


As far is I am aware what the factory tested was the adequacy of the roll
pin to retain the spindle. What is called into question this time is the
bending of the spindle.

Quote:
simple load tests do not represent real time operation and because of the
prising action of the friction assembly the stresses can far outweigh the

dead weight factors.

I agree with you here. On the three examples I have examined there is
evidence of loads on the roll pin that I would not have expected. This is
on the forward lower side and may compressed the casting. This marking
indicates stress but far below what would be required to shear the pin.

Quote:
BTW the application of Loctite was part of the original assembly procedure
anyway.


That is not what David Person (who makes the unit) said. The three I have
examined did not use Loctite or similar.

Quote:
The solution you proffer

I am reporting what David Person is now doing. I believe this is an
improvement and I have no evidence to suggest a second roll pin is needed.

Quote:
These forces "out of vertical plumb" also go to cause the prising/opening
action of the friction device against the

castellated adjustment nut holding the whole assembly together.

Basically I agree with this analysis. As I understand it, it is this action
which is allowing the bending to occur. I think we have very limited
understanding of the loads applied to the components in the real world of
potholes and wheelbarrow landings.

G-IANI has damping grease applied to the friction plate. As a result the
castellated nut does not need to be very tight to provide the necessary
damping friction. Under shock loads this means the spindle can move a short
distance vertically against the spring washers. I have speculated that this
may be what allows the bending to occur. Taking this to its logical
conclusion, it would be best to eliminate the spring washers. The question
is how to do this and provide and maintain the anti shimmy damping required.
So:-
1) The point of may article was to prompt owners to keep a close watch on
their nose wheel.
2) If there a better man/woman out there, who can come up with an improved
design for the nose wheel, I am sure we will be pleased to hear from them.
What we want is proper trailing link springing, controllable anti shimmy
damping, no weight increase etc.
PS) The longer spindle does not have a Mod number at present but it probably
should have. I will discuss this with Roger when I have time.
Ian Rickard G-IANI XS Trigear, 250 hours
Europa Club Mods Rep (Trigear)
e-mail mods(at)europaclub.org.uk
or direct g-iani(at)ntlworld.com


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craigb(at)onthenet.com.au
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PostPosted: Fri Apr 17, 2009 3:21 pm    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

I have come in on the end of this conversation. From the descriptions and
examination of the nose gear
yoke etc, am i right you are all referring to the shaft in the yoke being
pulled out the top of the fork that
holds the wheel. There is no mention of any work needed to fix this issue on
the europa site, I can see how
a wheelbarrow landing could create such loads. Could some one point me in
the right direction for the orginal issue.

thanks

craig
VH-XSV
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ptag.dev(at)tiscali.co.uk
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PostPosted: Sat Apr 18, 2009 1:51 am    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

Hi! Craig.
I should say I was the first to experience this problem and I'm not
ashamed to admit, it had a fair share of wheel barrow jobs. Firstly you
need to regularly inspect the castor spindle fixing in the aluminium
nose wheel yoke/stirrup casting. Unfortunately a nose wheel spat must be
removed to do this adequately. If the castoring facility needs regular
tightening you will probably have the problem. If the said castor
spindle is not plumb into the yoke, either bent or leaning backwards,
you need a new spindle and may need a new yoke. My yoke compressed
behind the spindle and I now know that the miniscule gap at the front of
the friction device is indicating a problem further down.
My fix was to have a 1" extended spindle made to project 1" further into
the yoke. I utilize a new roll pin in my new yoke AND a second roll pin
1" below the original but 180 deg out of alignment with the first. All
suitably loctite applied.
ON reflection if I did this again I would have the entire spindle solid
instead of bored. ( I accept that the core of the spindle does nothing
to improve the bending stress but it does facilitate better continuity
of hole for applying the blessed roll pins)
I also use the friction grease on the friction damper and to date the
fix has worked satisfactorily.
Please note that any over lubrication of the pivot area will migrate
through the rubber "o" ring mod and so lubricate the friction damper
needing still more adjustment /tension applied to the castellated nut
and bingo you are on a fools errand tightening the nut still further to
get friction and so pulling on the existing inadequate roll pin.
The Europa Flyer Mag. contains an item on this problem but still
advocates only one roll pin and damn loctite on their own!
Regards
Bob Harrison G-PTAG (going where supposedly none went before !)

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craigb(at)onthenet.com.au
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PostPosted: Sat Apr 18, 2009 3:05 am    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

thanks for that bob, I have some of the anti-shimmy grease, and intended to
run it only
on the friction surfaces, not pumping the thing full as the manual suggests.
being aware of
a problem you dont know exist is a good start to fixing it. One thing my
flight instructor always
drilled me on constantly was "protect the nose wheel" most landings where he
was present he would
insist on me keeping the nose wheel off the ground as long as possible,
balancing the A/C on
just the main gear with the elevators. Hopefully his insistance will serve
me well when my baby flys.

regards and good building

craig

Do Not Archive

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ptag.dev(at)tiscali.co.uk
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PostPosted: Sat Apr 18, 2009 3:52 am    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

Craig, I would suggest that the manual requests to fill the spindle/bush
void with lubrication grease otherwise one side of the grease nipple
will not be lubricated. As you say only use the friction grease on the
friction surfaces.
BTW I don't profess to be an authorizing agent !
Regards
Bob H

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garrys(at)tampabay.rr.com
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PostPosted: Sat Apr 18, 2009 4:27 am    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

With no disrespect to anyone, it baffles me as to how many Europa pilots
continue to land nosewheel first (wheelbarrow). The first thing you learn
in basic flight landing training is to hold the nosewheel off for as long as
you can, until the elevator looses the power to hold it up. The Europa
trigear is so easy and forgiving it practically lands itself. In 45 years
of flying I've never touched down the nosewheel first. Can someone explain
to me how this keeps happening? Again, I mean no disrespect to
anyone....I'm just wondering if there's something I'm overlooking here.

Garry Stout
914 Trigear
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PostPosted: Sat Apr 18, 2009 1:05 pm    Post subject: Trike nose wheel castor spindle and yoke failure. Europa Fly Reply with quote

Garry it's like landing gear up! There's those that's done it and those
that are going to do it ! Sooner or later some mysterious gust of wind
will instill a bounce or some unexpected happening and you will get
caught out.
I can assure you the ones I have done were not by intent.
Probably now you have said how difficult it is to do one you may have
one destined for you, watch out !
Regards
Bob Harrison G-PTAG

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