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mz(at)cariama.nl Guest
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Posted: Tue Apr 21, 2009 1:34 pm Post subject: Fuel return line attachment point with 912UL |
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I will have to replace my rubber fuel lines shortly due to aging, and am planning to install a fuel flow computer at the same time. As I posted on this list some time ago, the LAA recently released a standard mod for installing the sender.
I have purchase a FF computer with 2 senders, but am now considering a single sender setup to keep things simple (and therefore less prune to failure).
Some people have been telling me that there is no need for a 2nd sender because the flow in the return line for a 912UL is very limited . My feeling tells me that this flow does show variation with RPM, so with the standard way the fuel flow reading using a single sender will have some inaccuracy.
If can do, I would very much like to eliminate this inaccuracy though. My brother Hans and Graham S. talked about this subject last night. Today my brother sent me attached schema of a setup that fixes the inaccuracy problem, and at the same time seems to make sure that fuel pressure at the carbs is guaranteed.
Before proceeding following this thought I would like to get as much input as possible on the idea to find out if there are any flaws that we did not see.
Would you please review this schema, and share your thoughts with me?
Much appreciated.
Marcel
Visit - www.EuropaOwners.org
Attachments:
http://www.europaowners.org//zfiles/fuel-feed_with_single_flowscan_637.gif
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g-iani(at)ntlworld.com Guest
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Posted: Wed Apr 22, 2009 12:41 am Post subject: Fuel return line attachment point with 912UL |
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Marcel
I do not see any problems with the principals of your fuel layout.
In practice the problem will be to get a good location for the transducer in
the engine bay. As the compiler of the mod I am hampered a little by the
fact that I have a 914. This means I have to have two sensors and (being a
Trigear) I have space in the centre tunnel to mount them.
I would be pleased to see how you mount the transducer. If this works well
I will be happy to add additional advice to the modification document.
Ian Rickard G-IANI XS Trigear, 200 hours
Europa Club Mods Rep (Trigear)
e-mail mods(at)europaclub.org.uk
or direct g-iani(at)ntlworld.com
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Brian Davies
Joined: 10 Jan 2006 Posts: 124 Location: uk
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Posted: Wed Apr 22, 2009 12:54 am Post subject: Fuel return line attachment point with 912UL |
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The one disadvantage of the proposed fuel layout is that you will have
static fuel in the lines to the carbs when the engine is stopped. In very
hot conditions you could get fuel vaporisation in this section of the line
on the ground. Running the electric fuel pump will not clear it because
there will be no flow.
Brian Davies kit 454, Trigear 912ULS
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frans(at)paardnatuurlijk. Guest
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Posted: Wed Apr 22, 2009 2:12 am Post subject: Fuel return line attachment point with 912UL |
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Brian Davies wrote:
Quote: | The one disadvantage of the proposed fuel layout is that you will have
static fuel in the lines to the carbs when the engine is stopped. In very
hot conditions you could get fuel vaporisation in this section of the line
on the ground. Running the electric fuel pump will not clear it because
there will be no flow.
|
As far as I understand, Marcels intention is not to block the return
line, but just not metering the return flow. So there will be no static
fuel in the lines, and the electric fuel pump will clear fuel fapor,
just as with the original lay-out.
The question is, how does ignoring the return flow affect the accuracy
of the fuel flow instrument? It depends on the quantity of the return
flow of course. Is there any data about this? Maybe in the rotax
maintenance manuals?
I can't tell as I have a 914, and a 914 has a different fuel setup with
a very significant return flow.
--
Frans Veldman
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 2:19 am Post subject: Fuel return line attachment point with 912UL |
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[quote:1fbd4ff5cf="B Davies"]The one disadvantage of the proposed fuel layout is that you will have static fuel in the lines to the carbs when the engine is stopped. In very hot conditions you could get fuel vaporisation in this section of the line on the ground. Running the electric fuel pump will not clear it because there will be no flow.[/quote:1fbd4ff5cf]
Good point you have there Brian, I did not yet think of that!
As you state, this can become an issue in hot conditions on the ground, so I would not expect this to be a flight-safety issue. I recognize that restarting the engine might be troublesome (or even impossible?) in those circumstances.
If I take this approach I will therefore have to keep the 'static fuel section' as short in length as possible and, in addition, take the best possible measures to minimize the risk of fuel vaporizing in that section and/or even provide some means of cooling after shutdown.
Clearly some more thinking will be required. All recommendations are still more than welcome though!
Marcel
Visit - www.EuropaOwners.org
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 2:28 am Post subject: Fuel return line attachment point with 912UL |
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Hi Frans,
Quote: | As far as I understand, Marcels intention is not to block the return
line, but just not metering the return flow.
|
Indeed that was my initial plan, but I am now exploring to see if I can
come up with accurate flow measuring using a single sender (as per your
earlier recommendation).
Quote: | So there will be no static fuel in the lines, and the electric fuel
pump will clear fuel fapor, just as with the original lay-out.
|
Have another look at the schema that I posted, and note that the return
line is T-ed off at an earlier stage than in the original layout: my
schema Tees it off between mechanical pump and both carbs, the original
layout tees it off 'beyond' the carbs.
In the original layout, there are only two short pieces of line where
vapor-locking can occur (the two short T-ed off appr. 25cms segments
directly to each carb). In the schema I posted there is an *additional*
segment of fuel line where vapor-locking can occur (the guestimated 40
cms segment connecting the two carbs together).
Quote: | The question is, how does ignoring the return flow affect the accuracy
of the fuel flow instrument? It depends on the quantity of the return
flow of course. Is there any data about this? Maybe in the rotax
maintenance manuals?
|
That's indeed the question I so far have not found an answer to. The
only thing I was told by different people is that return flow varies
with RPM, but no hard numbers on return flow have made it my way. So
basically I *know* there will be an inaccuracy when ignoring return
flow, but *do not know* just how large this inaccuracy is (hence my
attempt to come up with something better for a single sender setup).
Marcel
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frans(at)paardnatuurlijk. Guest
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Posted: Wed Apr 22, 2009 3:51 am Post subject: Fuel return line attachment point with 912UL |
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Marcel Zwakenberg wrote:
Quote: |
Hi Frans,
> As far as I understand, Marcels intention is not to block the return
> line, but just not metering the return flow.
Indeed that was my initial plan, but I am now exploring to see if I can
come up with accurate flow measuring using a single sender (as per your
earlier recommendation).
> So there will be no static fuel in the lines, and the electric fuel
> pump will clear fuel fapor, just as with the original lay-out.
Have another look at the schema that I posted, and note that the return
line is T-ed off at an earlier stage than in the original layout: my
schema Tees it off between mechanical pump and both carbs, the original
layout tees it off 'beyond' the carbs.
|
Did you sent an attachment? I did not receive it.
If it is your plan to block the return line, I agree with Brian that
this would be a bad idea. Especially at idle the fuel consumption is
low, and the fuel will remain quite some time in an environment with
temperatures above its boiling point. You would well risk to make a not
so pleasant discovery at the subsequent take-off run, just above the
treshold at rwy 28 of EHHO.
Note that this is not about the additional fuel line where vaporization
can occur, but about the fact that blocking the return flow will cause
the fuel to heat up much more than original, and making vapor lock much
more likely.
Quote: | That's indeed the question I so far have not found an answer to. The
only thing I was told by different people is that return flow varies
with RPM, but no hard numbers on return flow have made it my way. So
basically I *know* there will be an inaccuracy when ignoring return
flow, but *do not know* just how large this inaccuracy is (hence my
attempt to come up with something better for a single sender setup).
|
If I understand correctly from earlier conversations, you already bought
the second fuel flow sensor. So why not fit it temporarily in the return
line, measure what the return flow is, and then take it away again and
implement a correction factor to the single flow sensor?
--
Frans Veldman
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grahamsingleton(at)btinte Guest
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Posted: Wed Apr 22, 2009 4:13 am Post subject: Fuel return line attachment point with 912UL |
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The question is, how does ignoring the return flow affect the accuracy
Quote: | > of the fuel flow instrument? It depends on the quantity of the return
> flow of course. Is there any data about this? Maybe in the rotax
> maintenance manuals?
>
That's indeed the question I so far have not found an answer to. The
only thing I was told by different people is that return flow varies
with RPM, but no hard numbers on return flow have made it my way. So
basically I *know* there will be an inaccuracy when ignoring return
flow, but *do not know* just how large this inaccuracy is (hence my
attempt to come up with something better for a single sender setup).
Marcel
Marcel
|
The return flow does not affect your fuel flow to the engine and that is
what you are measuring. So you can forget about it with this configuration
Graham
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 4:56 am Post subject: Fuel return line attachment point with 912UL |
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[quote:e221de843a="grahamsingleton at bti..."]The return flow does not affect your fuel flow to the engine and that is what you are measuring. So you can forget about it with this configuration[/quote:e221de843a]
This was (part of) my motivation for wanting an accurate FF measure with just one sender, and doesn't discuss the solution you and Hans came up with.
Visit - www.EuropaOwners.org
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 4:56 am Post subject: Fuel return line attachment point with 912UL |
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[quote:9b0584091e="Frans Veldman"]If it is your plan to block the return line[/quote:9b0584091e]
Negative, no way I am going to block the return line.
[quote:9b0584091e="Frans Veldman"]You would well risk to make a not so pleasant discovery at the subsequent take-off run, just above the treshold at rwy 28 of EHHO. [/quote:9b0584091e]
Exactly why I am running this idea by the readers
[quote:9b0584091e="Frans Veldman"]So why not fit it temporarily in the return
line, measure what the return flow is, and then take it away again and
implement a correction factor to the single flow sensor?[/quote:9b0584091e]
I would rather avoid having to go through that excersize, I felt there should be a better way of accurate FF measuring with just one sender. That's why I came up with the new schema (well, actually my brother and Graham S. came up with it after some talks between my brother and myself, credit where credit's due!)
I will email you the schema that you did not receive.
Marcel
Visit - www.EuropaOwners.org
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roberthatton1(at)googlema Guest
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Posted: Wed Apr 22, 2009 9:07 am Post subject: Fuel return line attachment point with 912UL |
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Hello Graham,
I am following this thread for I shall also be looking at fitting a fuel
flow meter. Could I ask you to elaborate on your comment about ignoring the
return flow for you are only measuring the fuel to the engine. I think I
understand that with the placement of the Flowscan (from Marcel's the
schematic) no problem in measuring the fuel going to the engine. But with
the fuel coming back via the return line will that not eventually (after
going through the system) go back to the engine again via the Flowscan? The
question being, are the amounts so small not to worry about it and does this
just build in a safety margin? Sorry to sound thick on this, I am just
trying to get my head around what has been said so far and the schematic.
Robert
Robert Hatton
email: roberthatton1(at)googlemail.com
US Cell: +01 303 906 9395
UK Mobile: +44 79 66 184171
--
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kheindl(at)msn.com Guest
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Posted: Wed Apr 22, 2009 9:22 am Post subject: Fuel return line attachment point with 912UL |
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Hi C
I am also very confused about what has been said so far. I will be installing a FS450 fuel flow gadget C and it calls for transducers in the flow and return lines. I am not interested in how much fuel is flowing to the engine C I am interested in the fuel consumption. And that consumption is the difference between flow and return. Have I missed something ?
BTW C I am looking for another Floscan 201 A6 with a matching K-factor.
Karl
[quote] From: roberthatton1(at)googlemail.com
To: europa-list(at)matronics.com
Subject: RE: Fuel return line attachment point with 912UL
Date: Wed C 22 Apr 2009 18:00:53 +0100
--> Europa-List message posted by: "Robert Hatton" <roberthatton1(at)googlemail.com>
Hello Graham C
I am following this thread for I shall also be looking at fitting a fuel
flow meter. Could I ask you to elaborate on your comment about ignoring the
return flow for you are only measuring the fuel to the engine. I think I
understand that with the placement of the Flowscan (from Marcel's the
schematic) no problem in measuring the fuel going to the engine. But with
the fuel coming back via the return line will that not eventually (after
going through the system) go back to the engine again via the Flowscan? The
question being C are the amounts so small not to worry about it and does this
just build in a safety margin? Sorry to sound thick on this C I am just
trying to get my head around what has been said so far and the schematic.
Robert
Robert Hatton
email: roberthatton1(at)googlemail.com
US Cell: +01 303 906 9395
UK Mobile: +44 79 66 184171
--
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Gilles.Thesee(at)ac-greno Guest
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Posted: Wed Apr 22, 2009 10:08 am Post subject: Fuel return line attachment point with 912UL |
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Karl and all,
Quote: |
I will be installing a FS450 fuel flow gadget, and it calls for
transducers in the flow and return lines. I am not interested in how
much fuel is flowing to the engine, I am interested in the fuel
consumption. And that consumption is the difference between flow and
return. Have I missed something ?
|
I've installed an FS450 and dual transducers with great success on a
Rotax 914.
Given the price tag I wouldn't call it a gadget
The main difference with the normlly aspirated 912S is, the 914 flows a
great amount of fuel to and from the fuel pressure regulator on the
engine, whereas the 912S only returns an unknown and variable, but
presumably limited, fuel quantity to the tank.
The 912S return flow is dependent on RPM (eccentric pump), power setting
(actual fuel consumption), boost pump operation, etc.. so one must
ponder what benefit is expected when installing a single transducer FF.
The proposed schematic may work, but it implies putting the delicate
turbine transducer very close to the engine, in the adverse engine
compartment environment.
Best regards,
--
Gilles
http://contrails.free.fr
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Brian Davies
Joined: 10 Jan 2006 Posts: 124 Location: uk
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Posted: Wed Apr 22, 2009 10:13 am Post subject: Fuel return line attachment point with 912UL |
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No Karl, you have not missed anything. If you install the fuel system as recommended by the factory on a Rotax 921, you need two transducers so that the return flow is subtracted from the total flow- leaving you with fuel consumption. If you change the fuel supply configuration so that the return line starts before the fuel gets to the carbs, you can then have a single feed to the carbs. The fuel flow in this single feed is the fuel consumption of the engine.
Hope that helps.
Brian Davies
From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com] On Behalf Of Karl Heindl
Sent: 22 April 2009 18:22
To: europa-list(at)matronics.com
Subject: RE: Fuel return line attachment point with 912UL
Hi,
I am also very confused about what has been said so far. I will be installing a FS450 fuel flow gadget, and it calls for transducers in the flow and return lines. I am not interested in how much fuel is flowing to the engine, I am interested in the fuel consumption. And that consumption is the difference between flow and return. Have I missed something ?
BTW, I am looking for another Floscan 201 A6 with a matching K-factor.
Karl
Quote: | From: roberthatton1(at)googlemail.com
To: europa-list(at)matronics.com
Subject: RE: Fuel return line attachment point with 912UL
Date: Wed, 22 Apr 2009 18:00:53 +0100
--> Europa-List message posted by: "Robert Hatton" <roberthatton1(at)googlemail.com>
Hello Graham,
I am following this thread for I shall also be looking at fitting a fuel
flow meter. Could I ask you to elaborate on your comment about ignoring the
return flow for you are only measuring the fuel to the engine. I think I
understand that with the placement of the Flowscan (from Marcel's the
schematic) no problem in measuring the fuel going to the engine. But with
the fuel coming back via the return line will that not eventually (after
going through the system) go back to the engine again via the Flowscan? The
question being, are the amounts so small not to worry about it and does this
just build in a safety margin? Sorry to sound thick on this, I am just
trying to get my head around what has been said so far and the schematic.
Robert
Robert Hatton
email: roberthatton1(at)googlemail.com
US Cell: +01 303 906 9395
UK Mobile: +44 79 66 184171
-----Original Message-----
From: owner-europa-list-server(at)matronics.com
[mailto:owner-europa-list-server(at)matronics.com] On Behalf Of Graham
Singleton
Sent: Wednesday, April 22, 2009 1:12 PM
To: europa-list(at)matronics.com
Subject: Re: Fuel return line attachment point with 912UL
--> Europa-List message posted by: Graham Singleton
<grahamsingleton(at)btinternet.com>
The question is, how does ignoring the return flow affect the accuracy
>> of the fuel flow instrument? It depends on the quantity of the return
>> flow of course. Is there any data about this? Maybe in the rotax
>> maintenance manuals?
>>
>
> That's indeed the question I so far have not found an answer to. The
> only thing I was told by different people is that return flow varies
> with RPM, but no hard numbers on return flow have made it my way. So
> basically I *know* there will be an inaccuracy when ignoring return
> flow, but *do not know* just how large this inaccuracy is (hence my
> attempt to come up with something better for a single sender setup).
>
> Marcel
>
Marcel
The return flow does not affect your fuel flow to the engine and that is
what you are measuring. So you can forget about it with this configuration
Graham
=======================
&g=======
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mz(at)cariama.nl Guest
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 2:27 pm Post subject: Fuel return line attachment point with 912UL |
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[quote:a9ceb294d7="Gilles.Thesee at ac-gr..."]-...but it implies putting the delicate
turbine transducer very close to the engine, in the adverse engine
compartment environment.[/quote:a9ceb294d7]
Correct, it's going to be in the 'engine bay' when using this schema. I presume your "but..." is referring to more taking care being required to keep the transducer as cool as possible?
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 2:36 pm Post subject: Fuel return line attachment point with 912UL |
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Karl,
I hope Brian's explanation has taken away your confusion? Just to make sure, when I stated "flowing to the engine" I meant what you refer to as "fuel consumption". Sorry for having caused the confusion.
[quote:79c4c6d7a8="kheindl"]BTW, I am looking for another Floscan 201 A6 with a matching K-factor.[/quote:79c4c6d7a8]
I have two brandnew 201B6 senders right now. If and when I decide to go with only one, the other one will be coming up for sale. Once that happens I'll drop another message on this board...
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grahamsingleton(at)btinte Guest
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Posted: Wed Apr 22, 2009 3:49 pm Post subject: Fuel return line attachment point with 912UL |
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Robert Hatton wrote:
Quote: | Hello Graham,
I am following this thread for I shall also be looking at fitting a fuel
flow meter. Could I ask you to elaborate on your comment about ignoring the
return flow for you are only measuring the fuel to the engine. I think I
understand that with the placement of the Flowscan (from Marcel's the
schematic) no problem in measuring the fuel going to the engine. But with
the fuel coming back via the return line will that not eventually (after
going through the system) go back to the engine again via the Flowscan? The
question being, are the amounts so small not to worry about it and does this
just build in a safety margin? Sorry to sound thick on this, I am just
trying to get my head around what has been said so far and the schematic.
Robert
Hi Robert
|
I'm beginning to doubt my own logic on this thread :-\ but just think
about it for a moment. What we need to know is how much fuel the engine
uses/burns. All the rest of the fuel goes back to the tank. If you place
the Floscan, (I know of no other sensor that is acceptable) so that the
only fuel that passes through it is burnt by the engine then isn't that
what we want to know?
If fuel comes out of the tank and then goes back to the tank it hasn't
been used so won't be used to calculate fuel burnt by the totaliser.So
we don't need to know that, do we??
Graham
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kheindl(at)msn.com Guest
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Posted: Wed Apr 22, 2009 4:26 pm Post subject: Fuel return line attachment point with 912UL |
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Brian C
I believe it helps a lot C but I have to think about it a little more. Are you saying that I can change my plumbing and not use a transducer in the return line ? My fuel lines are as per factory recommendations apart from gascolator and location of gascolator and fuel pump.
It would save a great deal of money; the tr. is now $ 332.- from ACS. I took advantage of the ACS discount plus the $ 175.- rebate from JPI C and payed 'only' $310 for the complete FS450
single transducer kit.
What then is the LAA recommendation and what about Ian's mod submission to the LAA ?
Cheers C Karl
From: bdavies(at)dircon.co.uk
To: europa-list(at)matronics.com
Subject: RE: Fuel return line attachment point with 912UL
Date: Wed C 22 Apr 2009 19:12:24 +0100
.ExternalClass .EC_hmmessage P {padding-right:0px;padding-left:0px;padding-bottom:0px;padding-top:0px;} .ExternalClass BODY.EC_hmmessage {font-size:10pt;font-family:Verdana;} No Karl C you have not missed anything. If you install the fuel system as recommended by the factory on a Rotax 921 C you need two transducers so that the return flow is subtracted from the total flow- leaving you with fuel consumption. If you change the fuel supply configuration so that the return line starts before the fuel gets to the carbs C you can then have a single feed to the carbs. The fuel flow in this single feed is the fuel consumption of the engine.
Hope that helps.
Brian Davies
From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com] On Behalf Of Karl Heindl
Sent: 22 April 2009 18:22
To: europa-list(at)matronics.com
Subject: RE: Fuel return line attachment point with 912UL
Hi C
I am also very confused about what has been said so far. I will be installing a FS450 fuel flow gadget C and it calls for transducers in the flow and return lines. I am not interested in how much fuel is flowing to the engine C I am interested in the fuel consumption. And that consumption is the difference between flow and return. Have I missed something ?
BTW C I am looking for another Floscan 201 A6 with a matching K-factor.
Karl
[quote] From: roberthatton1(at)googlemail.com
To: europa-list(at)matronics.com
Subject: RE: Europa-List: Fuel return line attachment point with 912UL
Date: Wed C 22 Apr 2009 18:00:53 +0100
--> Europa-List message posted by: "Robert Hatton" <roberthatton1(at)googlemail.com>
Hello Graham C
I am following this thread for I shall also be looking at fitting a fuel
flow meter. Could I ask you to elaborate on your comment about ignoring the
return flow for you are only measuring the fuel to the engine. I think I
understand that with the placement of the Flowscan (from Marcel's the
schematic) no problem in measuring the fuel going to the engine. But with
the fuel coming back via the return line will that not eventually (after
going through the system) go back to the engine again via the Flowscan? The
question being C are the amounts so small not to worry about it and does this
just build in a safety margin? Sorry to sound thick on this C I am just
trying to get my head around what has been said so far and the schematic.
Robert
Robert Hatton
email: roberthatton1(at)googlemail.com
US Cell: +01 303 906 9395
UK Mobile: +44 79 66 184171
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mz(at)cariama.nl Guest
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Posted: Wed Apr 22, 2009 11:49 pm Post subject: Fuel return line attachment point with 912UL |
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Hi Karl,
[quote:ee27d1fd5f="kheindl"]Are you saying that I can change my plumbing and not use a transducer in the return line ? [/quote:ee27d1fd5f]
Yes, you can. Actually, that's the whole purpose of the schema I posted
[quote:ee27d1fd5f="kheindl"]What then is the LAA recommendation [/quote:ee27d1fd5f]
I had the same question, so got in touch with the LAA before posting it here. I had a brief e-mail conversation with Andy D. (I also sent him the schema).
Andy too was mentioning vapor-lock, and recommends to stick the sender as closely to the carbs as possible.
If I decide to go this route, I will need to seek individual approval. Andy stated that this mod almost certainly invalidates the PtF, and a new flight test would be required.
Marcel
Visit - www.EuropaOwners.org
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