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Zenith601-List Digest: 1 Msgs - 05/19/09

 
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flyboy3847(at)onecommail.
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PostPosted: Tue May 26, 2009 5:42 am    Post subject: Zenith601-List Digest: 1 Msgs - 05/19/09 Reply with quote

I just completed my 601 HD and when it was time to attach the canopy to the
frame I called the manufacturer to see what they thought was the best way.
They were firm in their belief that you should use an AN3 bolt through the
canopy and all the way through the frame. The canopy should be drilled to
accept a 3/16" grommet and a nylock nut on the other end. That way the
force can be controlled and the canopy will stay on and not crack.

Leroy Wheeler

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jaybannist(at)cs.com
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PostPosted: Tue May 26, 2009 7:08 am    Post subject: Zenith601-List Digest: 1 Msgs - 05/19/09 Reply with quote

Leroy,

What manufacturer did you call ?

Zenith provides # 6 screws (NAS548P6-10), which are to be installed in holes drilled with a #40 drill bit . That hole is roughly half the size of a hole for an AN3 bolt. The hole for the # 6 screw is only through one side of the tube frame. Drilling a 3/16" hole through both sides of the tube takes away 4 times as much material as for a # 6 screw. A # 40 hole reduces the cross sectional area of the tube by 4.37%. Two 3/16" holes reduce it by x 17.25%. It seems to me that is a significant reduction in strength of the tube frame. That is why I am asking.

Jay Bannister




Quote:
--> Zenith601-List message posted by: "Leroy Wheeler" <flyboy3847(at)onecommail.com (flyboy3847(at)onecommail.com)>

I just completed my 601 HD and when it was time to attach the canopy to the
frame I called the manufacturer to see what they thought was the best way.
They were firm in their belief that you should use an AN3 bolt through the
canopy and all the way through the frame. The canopy should be drilled to
accept a 3/16" grommet and a nylock nut on the other end. That way the
force can be controlled and the canopy will stay on and not crack.

Leroy Wheeler


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[quote][b]


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flyboy3847(at)onecommail.
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PostPosted: Tue May 26, 2009 7:55 am    Post subject: Zenith601-List Digest: 1 Msgs - 05/19/09 Reply with quote

I think it was Aero Plastics. We bought it direct from Zenith. It was whomever they use.

Leroy


From: owner-zenith601-list-server(at)matronics.com [mailto:owner-zenith601-list-server(at)matronics.com] On Behalf Of jaybannist(at)cs.com
Sent: Tuesday, May 26, 2009 10:56 AM
To: zenith601-list(at)matronics.com
Subject: Re: RE: Zenith601-List Digest: 1 Msgs - 05/19/09


Leroy,

What manufacturer did you call ?

Zenith provides # 6 screws (NAS548P6-10), which are to be installed in holes drilled with a #40 drill bit . That hole is roughly half the size of a hole for an AN3 bolt. The hole for the # 6 screw is only through one side of the tube frame. Drilling a 3/16" hole through both sides of the tube takes away 4 times as much material as for a # 6 screw. A # 40 hole reduces the cross sectional area of the tube by 4.37%. Two 3/16" holes reduce it by x 17.25%. It seems to me that is a significant reduction in strength of the tube frame. That is why I am asking.

Jay Bannister



Quote:
--> Zenith601-List message posted by: "Leroy Wheeler" <flyboy3847(at)onecommail.com (flyboy3847(at)onecommail.com)>



I just completed my 601 HD and when it was time to attach the canopy to the

frame I called the manufacturer to see what they thought was the best way.

They were firm in their belief that you should use an AN3 bolt through the

canopy and all the way through the frame. The canopy should be drilled to

accept a 3/16" grommet and a nylock nut on the other end. That way the

force can be controlled and the canopy will stay on and not crack.



Leroy Wheeler




size=2 width="100%" align=center>

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Checked by AVG - www.avg.com
05/14/09 17:54:00
[quote][b]


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Gig Giacona



Joined: 10 Jan 2006
Posts: 1416
Location: El Dorado Arkansas USA

PostPosted: Tue May 26, 2009 10:17 am    Post subject: Re: Canopy Installation Reply with quote

I would strongly suggest you look at the Zenith construction manual.

Here's a link. http://www.zenithair.com/zodiac/xl/data/6-c-4.pdf

While Aero Plastics may know about the canopy they built they aren't experts on installing it as directed by Zenith.


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_________________
W.R. "Gig" Giacona
601XL Under Construction
See my progress at www.peoamerica.net/N601WR
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flyboy3847(at)onecommail.
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PostPosted: Wed May 27, 2009 6:14 am    Post subject: Zenith601-List Digest: 1 Msgs - 05/19/09 Reply with quote

I'll let you know how it works out.

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