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GrummanDude
Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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Posted: Wed Jun 03, 2009 4:28 pm Post subject: Cowling Test |
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I've spent most of the day talking to
Ray Christ: Lycoming engines
Joe Logie: Champion/Unison
Ken Tunnel: LyCon Engine Rebuilders
Hugh Evans: Merlin Products
Ken Blackman: Air Mods Northwest
To the best of their knowledge they've never had to instrument Slick
mag for any modification or testing. Hugh has done Bendix mags. The
upper limit on Bendix mags is 225 degrees F. Slick was offering to
replace Bendix mags on many installations years ago. That implies, the
upper limit is 225 for a Slick mag.
"Measure the temperature on the outside surface of the
magneto frame during the long-term test at the highest RPM
setting. The magneto will generate heat during normal
operation. Maximum temperature on the outside surface of
the magneto frame is 175°F when tested at room temperature."
Note this says, "when tested at room temperature." Room temperature is
now 72 degrees F. This also says, "during the long-term test at the
highest RPM setting" which clearly means testing on a bench.
To the best of their combined knowledge, no one knew 'where' to measure
the temperature. Ray said the mag had to be drilled and a
thermal-couple placed on the coil. Both Kens and Hugh said if they
were to test it would be on the magneto case (frame). Joe,
Unison/Champion, said (and, this is from my notes, but I could be
wrong) that Champion only got the PMA rights and that all of the
en
gineering data, as far as he knew, none of the engineering data was
included. He said I'd have to ask their engineering department to stop
what they are doing during the reorganization and I'd have to pay for
the data.
From the internet, the rule-of-thumb for new experimental installations
was 190 degrees in the accessory compartment.
All of them said the person to make the decision as to what was
acceptable testing was the ACO. When I added that the ACO was hoping
I'd do their job and get the necessary paperwork, reports,
certification procedures from Lycoming or Champion, none of them were
surprised.
I'll do whatever it takes. Just let me know what needs to be done.
Gary
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_________________ Gary
AuCountry Aviation
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don.curry(at)inbox.com Guest
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Posted: Wed Jun 03, 2009 6:05 pm Post subject: Cowling Test |
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So, Gary, get out of that bastion for bureaucratic excess and move someplace
that doesn't mind forward-looking entrepreneurs -- even those in the field
of aviation. I would think that almost anyplace would be more friendly to
an aviation-based small business than California (except Florida or Maine,
both of which thank their larder-boosting aero-transients with
personal-property-tax bills). After all, California probably views you as a
carbon-burning, lead-spewing menace. I know, you're working with the FAA,
not the state, right? Well, don't forget that most the Feds in California
are still, probably, Californians. It's likely that almost any other FSDO
you encounter will be staffed with guys who are less, er. . .difficult.
Look at what other aviation notables have done: True Flight/Tiger made its
home in GA; HondaJet settled in NC; Precision Engine lives in KY; and Bob
Stewart's home base is in AL (not that I can claim to speak for any of them
nor that any of them made those choices because of the nature of the
bureaucracy in any particular place -- that's my disclaimer). So get out of
the darkness and move towards the light! And bring Cliffy and Maynard with
you!
Don
[quote] --
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flyv35b(at)minetfiber.com Guest
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Posted: Wed Jun 03, 2009 6:17 pm Post subject: Cowling Test |
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Gary, this is pretty incredible! Why don't you write a letter to the FAA
and include info about all your phone conversations in some organized
logical way (even though that may not make any difference to the FAA) and
see what they have to say. Basically present your case about why should any
additional testing be needed based on your under cowl temperatures and maybe
any lack of standards as to temperature requirements and where it is to be
measured if that is the case. What are these guys trying to prove? This
sort of thing used to be approved at the FSDO level with the stroke of a pen
and possibly a cooling test and maybe a dive test to see if the thing holds
together. Planes did not fall out of the sky as a result back then. It is
no wonder there is no incentive in pursuing certified aircraft modifications
any more and all the real improvements are happening in the experimental
world.
Cliff
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GrummanDude
Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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Posted: Fri Jun 05, 2009 9:35 am Post subject: Cowling Test |
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I have sent all of my conversations and contacts to my DER. He is in
Brazil right now and will look into it when he returns.
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_________________ Gary
AuCountry Aviation
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GrummanDude
Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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Posted: Fri Jun 05, 2009 10:13 am Post subject: Cowling Test |
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The really strange thing is, the FAA is going for a zero failure rate.
Only to be able to say, "It wasn't our fault."
The government cannot be sued. None of them will have their
retirements taken from them.
Plus.
If you aren't making mistakes, you aren't learning.
"The only people who have never failed are those who haven't attempted
to do anything beyond the narrow limits of what they already knew they
could do." - unknown
"The percentage of mistakes in quick decisions is no greater than in
long, drawn-out vacillations, and the effect of decisiveness itself
"makes things go" and creates confidence." -Ann O'Hare McCormick
--
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_________________ Gary
AuCountry Aviation
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