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		dbrown(at)avecc.com Guest
 
 
 
 
 
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				 Posted: Tue Sep 08, 2009 6:25 am    Post subject: Bing Carb | 
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				I bent up a set of X vanes made of Stainless steel thin sheet about 2"
 long, not made to rotate the air, but to straighten it just before the
 carbi.  Inserted it in the scat tubing. Bent flanges so that it keeps
 tension on the sides of the tubing so that it cannot move.  Max EGTs
 range from 1330 to 1370  now.  No reduction of power, maybe a little
 increase. I wouldn't trade my bing now.  I get about 4.7GPH at 2750 RPM,
 115 MPH.
 
 David	601XL JAB 3300
 N601EX
 
 I cut and bent it out of stainless steel. The little "stems" sticking  
 out of the tops of the vanes are what is used to hold it in place. I  
 bent the vanes to about a 45 degree angle. After installation, I ran  
 the engine up, and it seemed like the rpm's were fine, but on  
 climbout it was about 200 rpm down, and pretty weak in climb. I  
 thought it might have been the quite strong wind I was fighting, but  
 the next day wasn't any better so I removed the device and power was  
 restored. In retrospect, I think if I had made the outside a complete  
 circle, and let the center of the vanes be more open...in other  
 words, just have the vanes at the periphery, I think it might have  
 worked. But I do not have the means to saw to the inside of a circle  
 on my bandsaw...no blade welding attachment. I may try this  
 experiment again if I can find a way to make it here at home.
 
 By the way, this device is not intended to rotate. It is just  
 supposed to make the air rotate, or become turbulent.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062, 760.3 hrs
 Sensenich 62"x46" Wood prop
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying
 do not archive
 Time: 10:10:16 PM PST US
 Subject: Re: Here's an idea that DIDN'T work
 From: Richard Girard <aslsa.rng(at)gmail.com>
 
 Lynn, Just a thought, but any airfoil surface, even a flat plate will
 stall
 at about a 12 to 16 degrees angle of attack.  Before you give up, try
 bending the vanes to something well below this, say 8 to 10 degrees.
 Rick Girard
 
 On Sun, Sep 6, 2009 at 10:21 PM, Lynn Matteson <lynnmatt(at)jps.net> wrote:
 
  	  | Quote: | 	 		   Last week or so, I mentioned I was going to build a "turbulator" for
 my
 | 	  
  	  | Quote: | 	 		   induction system. Here are pictures of what I built and what it looks
  (looked) like installed.
  I cut and bent it out of stainless steel. The little "stems" sticking
 out
 | 	  
  	  | Quote: | 	 		   of the tops of the vanes are what is used to hold it in place. I bent
 the
 | 	  
  	  | Quote: | 	 		   vanes to about a 45 degree angle. After installation, I ran the engine
 up,
 | 	  
  	  | Quote: | 	 		   and it seemed like the rpm's were fine, but on climbout it was about
 200 rpm
 | 	  
  	  | Quote: | 	 		   down, and pretty weak in climb. I thought it might have been the quite
  strong wind I was fighting, but the next day wasn't any better so I
 removed
 | 	  
  	  | Quote: | 	 		   the device and power was restored. In retrospect, I think if I had
 made the
 | 	  
  	  | Quote: | 	 		   outside a complete circle, and let the center of the vanes be more
 open...in
 | 	  
  	  | Quote: | 	 		   other words, just have the vanes at the periphery, I think it might
 have
 | 	  
  	  | Quote: | 	 		   worked. But I do not have the means to saw to the inside of a circle
 on my
 | 	  
  	  | Quote: | 	 		   bandsaw...no blade welding attachment. I may try this experiment again
 if I
 | 	  
  	  | Quote: | 	 		   can find a way to make it here at home.
 
  By the way, this device is not intended to rotate. It is just supposed
 to
 | 	  
  	  | Quote: | 	 		   make the air rotate, or become turbulent.
 
  Lynn Matteson
  Kitfox IV Speedster, taildragger
  Jabiru 2200, #2062, 760.3 hrs
  Sensenich 62"x46" Wood prop
  Electroair direct-fire ignition system
  Rotec TBI-40 injection
  Status: flying
  do not archive
 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
  | 
		
			
				 Posted: Tue Sep 08, 2009 7:55 am    Post subject: Bing Carb | 
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				Good idea, David....now if you had a way to lean the Bing (maybe a  
 HACman?), you'd really love it. : ) I'm not sure that the HACman  
 works at all altitudes, though....I just don't know much about it.
 
 I did a similar thing with a fiberglass tube with X vanes, built  
 right into my Bing air intake, and found that rotating the air intake  
 would affect EGT's and which banks were hotter, left to right.
 
 It would be nice to have a cabin-controlled set of X vanes so that  
 instant observation of results could be obtained.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062, 760.3 hrs
 Sensenich 62"x46" Wood prop
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying
 On Sep 8, 2009, at 10:24 AM, David Brown wrote:
 
  	  | Quote: | 	 		   
  <dbrown(at)avecc.com>
 
  I bent up a set of X vanes made of Stainless steel thin sheet about 2"
  long, not made to rotate the air, but to straighten it just before the
  carbi.  Inserted it in the scat tubing. Bent flanges so that it keeps
  tension on the sides of the tubing so that it cannot move.  Max EGTs
  range from 1330 to 1370  now.  No reduction of power, maybe a little
  increase. I wouldn't trade my bing now.  I get about 4.7GPH at 2750  
  RPM,
  115 MPH.
 
  David	601XL JAB 3300
  N601EX
 
 | 	 
 
 
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  _________________ Lynn
 
Kitfox IV-Jabiru 2200
 
N369LM | 
			 
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		dbrown(at)avecc.com Guest
 
 
 
 
 
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				 Posted: Wed Sep 09, 2009 8:20 am    Post subject: bing carb | 
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				Lynn, Listers
 
 I know that all EGT's Are relative and that during my tuning experience
 that I saw EGT's for short periods that were 1410-1420's.  can you give
 an EGT no. that represents peak.  I am wondering how close I am to
 running at that point that is 50 degrees rich of peak that can be
 destructive to an engine?  
 
 David Brown
 601XL JAB 3300
 N601EX   125 HRS
 
 Subject: Bing Carb
 From: "David Brown" <dbrown(at)avecc.com>
 I bent up a set of X vanes made of Stainless steel thin sheet about 2"
 long, not made to rotate the air, but to straighten it just before the
 carbi.  Inserted it in the scat tubing. Bent flanges so that it keeps
 tension on the sides of the tubing so that it cannot move.  Max EGTs
 range from 1330 to 1370  now.  No reduction of power, maybe a little
 increase. I wouldn't trade my bing now.  I get about 4.7GPH at 2750 RPM,
 115 MPH.
 
 Good idea, David....now if you had a way to lean the Bing (maybe a  
 HACman?), you'd really love it. : ) I'm not sure that the HACman  
 works at all altitudes, though....I just don't know much about it.
 
 I did a similar thing with a fiberglass tube with X vanes, built  
 right into my Bing air intake, and found that rotating the air intake  
 would affect EGT's and which banks were hotter, left to right.
 
 It would be nice to have a cabin-controlled set of X vanes so that  
 instant observation of results could be obtained.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062, 760.3 hrs
 Sensenich 62"x46" Wood prop
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying
 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
  | 
		
			
				 Posted: Wed Sep 09, 2009 12:27 pm    Post subject: bing carb | 
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  | 
			 
			
				Well, for an example....and I don't know how bad this was....I saw  
 1468 F. today. I was flying along at WOT (3010 rpm), and my #3 got  
 that high. That was as high as it got, and when it leveled off at  
 that temp, I reduced throttle to about 2850, and the EGT's came down.  
 I think this is another example of the fuel slamming forward at high  
 revs, and the rear cylinders going lean.
 
 Then when I went into "lean of peak" mode, I was getting 1370-1390's  
 F.,  and CHT's of 288-305 F.  When things settle down after leaning  
 out, my EGT's had a spread of 47-60-something, and CHT's were within  
 3 F. at one point, and stayed at less than a 15 F. spread.
 
 Usually when I'm turning about 2850 rpm and I go into "lean of peak  
 EGT" mode, the #4 gets there first (as I'm leaning) followed by #3,  
 and I usually watch the #3 (for no good reason at all, and this may  
 be wrong) get to about 1430-1440, and then it starts to drop. At the  
 time it peaks....1440 for example...I'll subtract 20 and lean to  
 1420. At this point there is still power, and it hasn't started to  
 stumble yet. If I pull it much more lean, it will start to sag, and I  
 enrichen j-u-s-t a tad. I almost always see 3.2-3.4 gph on the fuel  
 flow meter at this point. If I cut the revs down to the low 2700's it  
 will flow under 3.0 gph.  At about 2580 or so, 2.5-2.8 gph, but I'm  
 not going anywhere, just counting the cows. : )
 
 I've looked at the tops and edges of my pistons (small goose-neck  
 flashlight), and there are no signs of problems yet.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062, 761.4 hrs
 Countdown to 1000 hrs~239
 Sensenich 62"x46" Wood prop
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying
 On Sep 9, 2009, at 12:17 PM, David Brown wrote:
 
  	  | Quote: | 	 		   
  <dbrown(at)avecc.com>
 
  Lynn, Listers
 
  I know that all EGT's Are relative and that during my tuning  
  experience
  that I saw EGT's for short periods that were 1410-1420's.  can you  
  give
  an EGT no. that represents peak.  I am wondering how close I am to
  running at that point that is 50 degrees rich of peak that can be
  destructive to an engine?
 
  David Brown
  601XL JAB 3300
  N601EX   125 HRS
 
 | 	 
 
 
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  http://www.matronics.com/Navigator?JabiruEngine-List |  
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  _________________ Lynn
 
Kitfox IV-Jabiru 2200
 
N369LM | 
			 
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		BobsV35B(at)aol.com Guest
 
 
 
 
 
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				 Posted: Tue Sep 15, 2009 10:09 am    Post subject: bing carb | 
				     | 
			 
			
				
  | 
			 
			
				Good Afternoon Lynn, (and David Brown)
   
  Just to beat a dead horse!!<G>
   
  I know I am late getting to this thread, but I would like to emphasize  again that the actual temperature reached on any EGT gauge is immaterial. 
   
  The important thing is how close the fuel flows are when the temperature  does reach peak whatever that peak may be. Do the GAMI lean check to determine  the fuel balance of your engine. If you are running right at best BSFC, you will  have some power loss. A fifty RPM drop in cruise on your engine should be just  about perfect!
   
  Another very important consideration is as to whether or not each cylinder  is getting an equal share of air.  Lynn, your work on the intake tubes  should affect than balance of the airflow. Sounds like great experimentation.  Just be sure to rebalance the fuel flows to the actual airflow if that does  become necessary.
   
  Happy Skies,
   
  Old Bob
  Downers Grove, ILL
  Stearman N3977A
   
  In a message dated 9/9/2009 3:28:39 P.M. Central Daylight Time,  lynnmatt(at)jps.net writes:
    	  | Quote: | 	 		  -->    JabiruEngine-List message posted by: Lynn Matteson    <lynnmatt(at)jps.net>
 
 Well, for an example....and I don't know how    bad this was....I saw  
 1468 F. today. I was flying along at WOT (3010    rpm), and my #3 got  
 that high. That was as high as it got, and when    it leveled off at  
 that temp, I reduced throttle to about 2850, and    the EGT's came down.  
 I think this is another example of the fuel    slamming forward at high  
 revs, and the rear cylinders going    lean.
 
 Then when I went into "lean of peak" mode, I was getting    1370-1390's  
 F.,  and CHT's of 288-305 F.  When things    settle down after leaning  
 out, my EGT's had a spread of    47-60-something, and CHT's were within  
 3 F. at one point, and stayed    at less than a 15 F. spread.
 
 Usually when I'm turning about 2850 rpm    and I go into "lean of peak  
 EGT" mode, the #4 gets there first (as    I'm leaning) followed by #3,  
 and I usually watch the #3 (for no good    reason at all, and this may  
 be wrong) get to about 1430-1440, and    then it starts to drop. At the  
 time it peaks....1440 for    example...I'll subtract 20 and lean to  
 1420. At this point there is    still power, and it hasn't started to  
 stumble yet. If I pull it much    more lean, it will start to sag, and I  
 enrichen j-u-s-t a tad. I    almost always see 3.2-3.4 gph on the fuel  
 flow meter at this point.    If I cut the revs down to the low 2700's it  
 will flow under 3.0    gph.  At about 2580 or so, 2.5-2.8 gph, but I'm  
 not going    anywhere, just counting the cows. : )
 
 I've looked at the tops and edges    of my pistons (small goose-neck  
 flashlight), and there are no signs    of problems yet.
 
 Lynn Matteson
 Kitfox IV Speedster,    taildragger
 Jabiru 2200, #2062, 761.4 hrs
 Countdown to 1000    hrs~239
 Sensenich 62"x46" Wood prop
 Electroair direct-fire ignition    system
 Rotec TBI-40 injection
 Status: flying
 On Sep 9, 2009,    at 12:17 PM, David Brown wrote:
 
  	  | Quote: | 	 		   --> JabiruEngine-List message    posted by: "David Brown"  
     <dbrown(at)avecc.com>
 
  Lynn, Listers
 
  I know    that all EGT's Are relative and that during my tuning  
     experience
  that I saw EGT's for short periods that were    1410-1420's.  can you  
  give
  an EGT no. that    represents peak.  I am wondering how close I am to
  running at    that point that is 50 degrees rich of peak that can be
  destructive to    an engine?
 
  David Brown
  601XL JAB 3300
     N601EX   125  ========================= Use   utilities  Day  ================================================               - MATRONICS WEB FORUMS  ================================================             - List Contribution Web Site  sp;                             ===================================================
 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
  | 
		
			
				 Posted: Tue Sep 15, 2009 12:55 pm    Post subject: bing carb | 
				     | 
			 
			
				
  | 
			 
			
				Good afternoon, Bob-
 
 I just got back from another 2 hrs of flying at LOP, and things are  
 looking great. The CHT's were sometimes as close as 4° F., and EGT's  
 were as close as 47°F., today. CHT's are always within 20 F of each  
 other, and EGT's always within 70 F of each other when in cruise,  
 LOP. I'm pretty happy with that.
 
 Now I'm waiting for a week of rain to come along so I'll have an  
 excuse to tear into the intake system and measure, design, and build,  
 a centrally-located intake manifold, which will mount the TBI as an  
 updraft. I'm hoping to be able to use the existing intake tubes, but  
 if I have to make new ones, that's what I'll do. I just KNEW that I  
 bought that TIG welder for some good reason, and here it is.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062, 770.6 hrs
 Countdown to 1000 hrs~230 to go
 Sensenich 62"x46" Wood prop
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying
 On Sep 15, 2009, at 1:57 PM, BobsV35B(at)aol.com wrote:
 
  	  | Quote: | 	 		   Good Afternoon Lynn, (and David Brown)
 
  Just to beat a dead horse!!<G>
 
  I know I am late getting to this thread, but I would like to  
  emphasize again that the actual temperature reached on any EGT  
  gauge is immaterial.
 
  The important thing is how close the fuel flows are when the  
  temperature does reach peak whatever that peak may be. Do the GAMI  
  lean check to determine the fuel balance of your engine. If you are  
  running right at best BSFC, you will have some power loss. A fifty  
  RPM drop in cruise on your engine should be just about perfect!
 
  Another very important consideration is as to whether or not each  
  cylinder is getting an equal share of air.  Lynn, your work on the  
  intake tubes should affect than balance of the airflow. Sounds like  
  great experimentation. Just be sure to rebalance the fuel flows to  
  the actual airflow if that does become necessary.
 
  Happy Skies,
 
  Old Bob
  Downers Grove, ILL
  Stearman N3977A
 
  In a message dated 9/9/2009 3:28:39 P.M. Central Daylight Time,  
  lynnmatt(at)jps.net writes:
  
  <lynnmatt(at)jps.net>
 
  Well, for an example....and I don't know how bad this was....I saw
  1468 F. today. I was flying along at WOT (3010 rpm), and my #3 got
  that high. That was as high as it got, and when it leveled off at
  that temp, I reduced throttle to about 2850, and the EGT's came down.
  I think this is another example of the fuel slamming forward at high
  revs, and the rear cylinders going lean.
 
  Then when I went into "lean of peak" mode, I was getting 1370-1390's
  F.,  and CHT's of 288-305 F.  When things settle down after leaning
  out, my EGT's had a spread of 47-60-something, and CHT's were within
  3 F. at one point, and stayed at less than a 15 F. spread.
 
  Usually when I'm turning about 2850 rpm and I go into "lean of peak
  EGT" mode, the #4 gets there first (as I'm leaning) followed by #3,
  and I usually watch the #3 (for no good reason at all, and this may
  be wrong) get to about 1430-1440, and then it starts to drop. At the
  time it peaks....1440 for example...I'll subtract 20 and lean to
  1420. At this point there is still power, and it hasn't started to
  stumble yet. If I pull it much more lean, it will start to sag, and I
  enrichen j-u-s-t a tad. I almost always see 3.2-3.4 gph on the fuel
  flow meter at this point. If I cut the revs down to the low 2700's it
  will flow under 3.0 gph.  At about 2580 or so, 2.5-2.8 gph, but I'm
  not going anywhere, just counting the cows. : )
 
  I've looked at the tops and edges of my pistons (small goose-neck
  flashlight), and there are no signs of problems yet.
 
  Lynn Matteson
  Kitfox IV Speedster, taildragger
  Jabiru 2200, #2062, 761.4 hrs
  Countdown to 1000 hrs~239
  Sensenich 62"x46" Wood prop
  Electroair direct-fire ignition system
  Rotec TBI-40 injection
  Status: flying
  On Sep 9, 2009, at 12:17 PM, David Brown wrote:
 
  > 
  > <dbrown(at)avecc.com>
  >
  > Lynn, Listers
  >
  > I know that all EGT's Are relative and that during my tuning
  > experience
  > that I saw EGT's for short periods that were 1410-1420's.  can you
  > give
  > an EGT no. that represents peak.  I am wondering how close I am to
  > running at that point that is 50 degrees rich of peak that can be
  > destructive to an engine?
  >
  > David Brown
  > 601XL JAB 3300
  > N601EX   125 ========================= Use utilities Day  
  ================================================              -  
  MATRONICS WEB FORUMS  
  ================================================            - List  
  Contribution Web Site sp;                          
  ===================================================
 
  www.matronics.com/contribution _- 
  ============================================================
 
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  |  
 
 
 
 
  _________________ Lynn
 
Kitfox IV-Jabiru 2200
 
N369LM | 
			 
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