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Rivets used in lexan installation

 
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albertakolbmk3



Joined: 13 Jun 2009
Posts: 69
Location: Innisfail, AB

PostPosted: Sun Jan 17, 2010 3:41 pm    Post subject: Rivets used in lexan installation Reply with quote

I'm replacing the lexan on my mkIII and would like to know what was originally used for rivets? The ones I drilled out have an aluminum body but the mandrel seems to be steel... is this correct? A magnet sticks quite well.

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Tony B.

Kolb MKIII C
Rotax 582
C Gearbox 3.00:1
WD 66" 3 Blade Prop
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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Sun Jan 17, 2010 5:23 pm    Post subject: Rivets used in lexan installation Reply with quote

> I'm replacing the lexan on my mkIII and would like to know what was
originally used for rivets? The ones I drilled out have an aluminum body but
the mandrel seems to be steel... is this correct? A magnet sticks quite
well.
Quote:

--------
Tony B.


Tony B/Gang:

Kolb used to send aluminum closed end pop rivets for attaching lexan windows
and windshield. Yes, these rivets did have hardened steel mandrels and were
a bugger to punch out prior to drilling out a rivet.

I use them the first couple times around on windshield installation.

Now I use hardware store aluminum rivets with aluminum mandrels for any
lexan installation. Makes life a lot easier when it comes time to replace
the lexan.

Sorry I could not help you with the PPT, stick grip question. Not familiar
with multi-switch type grips.

john h
mkIII - Looks like I may get to fly tomorrow, unless the weather guesser is
wrong.


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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frank.goodnight(at)att.ne
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PostPosted: Sun Jan 17, 2010 5:42 pm    Post subject: Rivets used in lexan installation Reply with quote

I used hardware store alum rivets for my lexan windshield . no problem
so far and easy to drill out if necessary .
Great weather in south , TX today 72 degrees.--8 mph wind and
bright sunshine. 1st flight in almost a month.

Frank Goodnight
Firestar 2
Brownsville , TX

On Jan 17, 2010, at 7:22 PM, John Hauck wrote:

Quote:

> I'm replacing the lexan on my mkIII and would like to know what
was originally used for rivets? The ones I drilled out have an
aluminum body but the mandrel seems to be steel... is this correct?
A magnet sticks quite well.
>
> --------
> Tony B.


Tony B/Gang:

Kolb used to send aluminum closed end pop rivets for attaching lexan
windows and windshield. Yes, these rivets did have hardened steel
mandrels and were a bugger to punch out prior to drilling out a rivet.

I use them the first couple times around on windshield installation.

Now I use hardware store aluminum rivets with aluminum mandrels for
any lexan installation. Makes life a lot easier when it comes time
to replace the lexan.

Sorry I could not help you with the PPT, stick grip question. Not
familiar with multi-switch type grips.

john h
mkIII - Looks like I may get to fly tomorrow, unless the weather
guesser is wrong.


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Vic Peters



Joined: 30 Oct 2009
Posts: 54
Location: Millinocket, Maine

PostPosted: Mon Jan 18, 2010 7:16 am    Post subject: Rivets used in lexan installation Reply with quote

Tony,
I used all aluminun fabric rivets. They covered the enlarged holes in the
lexan well.
2 yrs. no problem yet.

Ptt switch. Sounds like just an option.

Vic
Xtra 912
Maine


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Too old to cut the mustard but not the cheese.
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rayw



Joined: 18 Jul 2009
Posts: 25
Location: Wisconsin, Central

PostPosted: Mon Jan 18, 2010 6:02 pm    Post subject: Re: Rivets used in lexan installation Reply with quote

Hi all,

While on the topic of rivets. What type of rivet is used to hold fabric on the wing ribs etc? Is there a AN number?

Ray W.


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rickofudall



Joined: 19 Sep 2009
Posts: 1392
Location: Udall, KS, USA

PostPosted: Mon Jan 18, 2010 6:54 pm    Post subject: Rivets used in lexan installation Reply with quote

Ray, attached is a picture of Poly Fibers fabric rivet. Spruce has them, but you might be able to find the same thing at a better price at McMaster Carr or other industrial supplier.

Rick Girard

On Mon, Jan 18, 2010 at 8:02 PM, rayw <rmwis(at)wi-net.com (rmwis(at)wi-net.com)> wrote:
Quote:
--> Kolb-List message posted by: "rayw" <rmwis(at)wi-net.com (rmwis(at)wi-net.com)>

Hi all,

While on the topic of rivets. What type of rivet is used to hold fabric on the wing ribs etc? Is there a AN number?

Ray W.




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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Mon Jan 18, 2010 7:29 pm    Post subject: Rivets used in lexan installation Reply with quote

I feel much better using Poly Fiber Fabric Rivets on my airplane.

john h
mkIII


Ray, attached is a picture of Poly Fibers fabric rivet. Spruce has them, but you might be able to find the same thing at a better price at McMaster Carr or other industrial supplier.
[quote]

Rick Girard

[b]


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John Hauck
MKIII/912ULS
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Titus, Alabama
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rayw



Joined: 18 Jul 2009
Posts: 25
Location: Wisconsin, Central

PostPosted: Tue Jan 19, 2010 7:46 am    Post subject: Re: Rivets used in lexan installation Reply with quote

Thank you for your helpful replies. I am going to do a re-cover and don't have much to go by. Any suggestions on fabric weight/type etc? It is a Twin star Mark II

Ray W


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rickofudall



Joined: 19 Sep 2009
Posts: 1392
Location: Udall, KS, USA

PostPosted: Tue Jan 19, 2010 8:35 am    Post subject: Rivets used in lexan installation Reply with quote

Ray, Get a copy of the Poly Fiber manual before you do anything else and read it thorougly. Pay particular attention to appendix A if you are weight conscious about your project.

Rick Girard

On Tue, Jan 19, 2010 at 9:46 AM, rayw <rmwis(at)wi-net.com (rmwis(at)wi-net.com)> wrote:
[quote] --> Kolb-List message posted by: "rayw" <rmwis(at)wi-net.com (rmwis(at)wi-net.com)>

Thank you for your helpful replies. I am going to do a re-cover and don't have much to go by. Any suggestions on fabric weight/type etc? It is a Twin star Mark II

Ray W




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